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Kawasaki Ninja Owners Manual
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Specifications
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Serial number locations
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Location of parts
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Loading and accessories information
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General information
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Meter instruments
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Tachometer
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Instrument display brightness control
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Multifunction Meter
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Unit Setting
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Multifunction Display
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Odometer
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Trip Meters
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Current Mileage
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Average Mileage
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Fuel Consumption
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Stop Watch
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Lap Counter/Coolant/Intake Air Temperature Meter
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Coolant Temperature Meter
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Intake Air Temperature Meter
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Gear Position Indicator
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Race Mode Display
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Clock
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Economical Riding Indicator
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Power Mode Indicator
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S-KTRC Mode Indicator
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Warning/Indicator Lights
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KIBS Warning Indicator Light (For models equipped with KIBS)
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Electronic Steering Damper Warning Indicator Light
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ABS Indicator Light (For models equipped with KIBS)
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Fuel Level Warning Indicator Light
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Warning Indicator Light (Red)
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Warning Symbols
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S-KTRC Warning Indicator Light
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S-KTRC Level Indicator
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Keys
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Ignition Switch/Steering Lock
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Left Handlebar Switches
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Dimmer Switch
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Dimmer Switch
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Turn Signal Switch
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Right Handlebar Switches
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Engine Stop Switch
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Starter Button
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Brake Lever Adjuster
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Fuel Tank Cap
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Fuel Tank
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Fuel Type
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Fuels Containing Oxygenates
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Side Stand
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Seats
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Passenger’s Seat Removal
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Rider’s Seat Removal
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Rider’s Seat Installation
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Passenger’s Seat Installation
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Tool Kit
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Air Cleaner Intake
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Front Footpeg Position
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Break-in
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How to ride the motorcycle
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Starting the Engine
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Jump starting
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Moving Off
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Shifting Gears
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Braking
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Kawasaki Intelligent anti-lock Brake System (KIBS, For models equipped with KIBS)
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Stopping the engine
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Stopping the Motorcycle in an Emergency
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Parking
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Catalytic Converter
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Sport-kawasaki traction control (s-ktrc)
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Power mode
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Safe operation
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Safe riding technique
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Daily Checks
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Additional Considerations for High Speed Operation
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Maintenance and adjustment
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Periodic Maintenance Chart
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Engine Oil
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Oil Level Inspection
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Oil and/or Oil Filter Change
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Cooling System
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Radiator and Cooling Fan
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Radiator Hoses
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Coolant
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Information for Coolant
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Coolant Level Inspection
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Coolant Filling
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Spark Plugs
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Evaporative Emission Control System (California model only)
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Valve Clearance
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Kawasaki Clean Air System
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Exhaust Device
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Air Cleaner
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Throttle Control System
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Engine Vacuum Synchronization
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Idle Speed
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Clutch
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Drive Chain
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Chain Slack Inspection
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Chain Slack Adjustment
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Wear Inspection
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Lubrication
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Brakes
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Brake Fluid
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Fluid Requirement
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Fluid Level Inspection
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Front and Rear Brakes
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Brake Light Switches
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Electronic Steering Damper
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Front Fork
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Front Fork Inspection
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Spring Preload Adjustment
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Compression Damping Force Adjuster and Rebound Damping Force Adjuster Adjustment
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Rear Shock Absorber
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Rear Shock Absorber Inspection
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Rebound Damping Force Adjustment
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Compression Damping Force Adjustment
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High Speed Compression Damping Adjustment
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Wheels
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Payload and Tire Pressure
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Tire Wear, Damage
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Battery
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Battery Sulfation
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Battery Maintenance
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Battery Charging
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Battery Removal
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Battery Installation
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Headlight Beam
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Fuses
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General Lubrication
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Cleaning Your Motorcycle
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General Precautions
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Washing Your Motorcycle
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Windshield and Other Plastic Parts
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Chrome and Aluminum
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Leather, Vinyl, and Rubber
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Bolt and Nut Tightening
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Storage
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Troubleshooting guide
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Your warranty/owner satisfaction
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What is a Limited Warranty?
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What Am I Responsible For?
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What Are The Dealership’s Responsibilities?
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How Do I Get Warranty Service?
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What if I am not Satisfied With My Warranty Service?
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Reporting safety defects
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Location of labels
Kawasaki Ninja Service Manual
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General Information
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Before Servicing
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Battery Ground
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Cleaning Vehicle before Disassembly
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Storage of Removed Parts
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Replacement Parts
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Tightening Sequence
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Force
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Gasket, O-ring
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Liquid Gasket, Non-permanent Locking Agent
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Ball Bearing and Needle Bearing
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Oil Seal, Grease Seal
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Lubrication
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Electrical Leads
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Model Identification
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General Specifications
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Technical Information-Sport-Kawasaki TRaction Control System (S-KTRC)
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Overview
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System Components
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Mode-switching
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Technical Information-Power Mode
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Technical Information-Kawasaki Intelligent anti-lock Brake System (KIBS/ZX1000K model only)
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Overview
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System Components
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Related Parts Locations
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Technical Information - Electronic Steering Damper (ESD/ZX1000JD/KD models)
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Periodic Maintenance
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Periodic Maintenance Chart
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Torque and Locking Agent
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Periodic Maintenance Procedures
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Fuel System (DFI)
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Throttle Control System Inspection
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Engine Vacuum Synchronization Inspection
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Idle Speed Inspection
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Fuel Hose Inspection (fuel leak, damage, installation condition)
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Evaporative Emission Control System Inspection (CAL and SEA-B1 Models)
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Cooling System
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Coolant Level Inspection
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Radiator Hose and Pipe Inspection (coolant leak, damage, installation condition)
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Engine Top End
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Valve Clearance Inspection
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Valve Clearance Adjustment
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Air Suction System Damage Inspection
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Clutch
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Wheels/Tires
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Tire Air Pressure Inspection
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Wheel/Tire Damage Inspection
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Tire Tread Wear Inspection
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Wheel Bearing Damage Inspection
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Final Drive
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Drive Chain Lubrication Condition Inspection
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Drive Chain Slack Inspection
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Drive Chain Slack Adjustment
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Wheel Alignment Inspection
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Drive Chain Wear Inspection
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Chain Guide Wear Inspection
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Brakes
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Brake Fluid Leak (Brake Hose and Pipe) Inspection
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Brake Hose and Pipe Damage and Installation Condition Inspection
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Brake Fluid Level Inspection
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Brake Pad Wear Inspection
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Brake Operation Inspection
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Brake Light Switch Operation Inspection
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Suspension
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Front Forks/Rear Shock Absorber Operation Inspection
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Rocker Arm Operation Inspection
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Tie-Rod Operation Inspection
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Steering
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Steering Play Inspection
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Steering Play Adjustment
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Steering Stem Bearing Lubrication
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Steering Damper Oil Leak Inspection
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Electrical System
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Lights and Switches Operation Inspection
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Headlight Aiming Adjustment
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Sidestand Switch Operation Inspection
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Engine Stop Switch Operation Inspection
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Others
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Chassis Parts Lubrication
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Bolts, Nuts and Fasteners Tightness Inspection
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Replacement Parts
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Air Cleaner Element Replacement
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Fuel Hose Replacement
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Coolant Change
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Radiator Hose and O-ring Replacement
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Engine Oil Change
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Oil Filter Replacement
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Brake Hose and Pipe Replacement
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Brake Fluid Change
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Master Cylinder Rubber Parts Replacement
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Caliper Rubber Parts Replacement
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Spark Plug Replacement
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Fuel System (DFI)
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Exploded View
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DFI System
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DFI System Wiring Diagram
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DFI System Wiring Diagram (KIBS Equipped Models)
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Terminal Numbers of ECU Connectors
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DFI Parts Location
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Special Tools and Sealant
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DFI Servicing Precautions
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Troubleshooting the DFI System
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Outline
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Inquiries to Rider
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DFI System Troubleshooting Guide
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Warning Indicator Light (LED)
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ECU
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ECU Identification
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ECU Removal
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ECU Power Supply Inspection
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ECU Power Source Circuit
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CAN Communication Line
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DFI Power Source
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Fuel Line
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Fuel Pressure Inspection
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Fuel Flow Rate Inspection
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Fuel Pump
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Fuel Pump Removal
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Fuel Pump Installation
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Fuel Pump Operation Inspection
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Fuel Pump Operating Voltage Inspection
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Pressure Regulator Removal
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Fuel Filter Cleaning
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Fuel Injectors
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Fuel Injector Audible Inspection
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Fuel Injector Resistance Inspection
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For Primary Fuel Injectors
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For Secondary Fuel Injectors
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Fuel Injector Power Source Voltage Inspection
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For Primary Fuel Injectors
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For Secondary Fuel Injectors
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Fuel Injector Output Voltage Inspection
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Fuel Injector Fuel Line Inspection
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Throttle Grip and Cables
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Throttle Body Assy
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Throttle Body Assy Removal
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Throttle Body Assy Installation
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Throttle Body Assy Disassembly
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Throttle Body Assy Assembly
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Nozzle Assy
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Nozzle Assy Removal
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Nozzle Assy Installation
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Nozzle Assy Disassembly
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Nozzle Assy Assembly
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Air Cleaner
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Air Cleaner Element Inspection
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Air Cleaner Oil Draining
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Air Cleaner Housing Removal
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Air Cleaner Housing Installation
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Air Cleaner Housing Disassembly
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Air Cleaner Housing Assembly
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Air Line
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Air Intake Duct Removal
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Air Intake Duct Installation
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Air Intake Duct Disassembly (US, CA and CAL Models)
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Air Intake Duct Assembly (US, CA and CAL Models)
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Air Intake Duct Disassembly (Other than US, CA and CAL Models)
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Air Intake Duct Assembly (Other than US, CA and CAL Models)
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Air Intake Solenoid Valve Removal (Other than US, CA and CAL Models)
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Air Intake Solenoid Valve Installation (Other than US, CA and CAL Models)
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Vacuum Chamber Removal (Other than US, CA and CAL Models)
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Vacuum Chamber Installation (Other than US, CA and CAL Models)
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Fuel Tank
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Fuel Tank Removal
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Fuel Tank Installation
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Fuel Tank and Cap Inspection
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Fuel Tank Cleaning
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Evaporative Emission Control System (CAL and SEA-B1 Models)
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Parts Removal/Installation
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Separator Operation Test
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Canister Inspection
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Cooling System
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Exploded View
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Coolant Flow Chart
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Coolant
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Coolant Deterioration Inspection
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Pressure Testing
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Cooling System Flushing
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Coolant Reserve Tank Removal
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Coolant Reserve Tank Installation
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Water Pump
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Water Pump Inspection
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Water Pump Impeller Disassembly/Assembly
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Water Pump Impeller Inspection
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Water Pump Housing Disassembly
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Water Pump Housing Assembly
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Mechanical Seal Inspection
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Radiator
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Radiator and Radiator Fan Removal
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Radiator and Radiator Fan Installation
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Radiator Inspection
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Radiator Cap Inspection
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Radiator Filler Neck Inspection
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Thermostat
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Thermostat Removal
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Thermostat Installation
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Thermostat Inspection
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Hoses and Pipes
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Water Temperature Sensor
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Engine Top End
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Exploded View
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Exhaust System Identification
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Special Tools and Sealant
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Clean Air System
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Air Suction Valve Removal
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Air Suction Valve Installation
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Air Suction Valve Inspection
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Air Switching Valve Removal
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Air Switching Valve Installation
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Cylinder Head Cover
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Cylinder Head Cover Removal
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Cylinder Head Cover Installation
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Camshaft Chain Tensioner
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Camshaft Chain Tensioner Removal
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Camshaft Chain Tensioner Installation
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Camshaft, Camshaft Chain
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Camshaft Removal
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Camshaft Installation
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Camshaft, Camshaft Cap Wear Inspection
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Camshaft Runout Inspection
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Cam Wear Inspection
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Camshaft Chain Removal
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Camshaft Chain Installation
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Cylinder Head
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Cylinder Compression Measurement
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Cylinder Head Removal
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Cylinder Head Installation
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Cylinder Head Warp Inspection
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Valves
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Valve Removal
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Valve Installation
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Valve Guide Removal
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Valve Guide Installation
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Valve-to-Guide Clearance Measurement (Wobble Method)
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Valve Seat Inspection
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Valve Seat Repair
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Seat Cutter Operation Care
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Operating Procedures
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Throttle Body Assy Holder
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Throttle Body Assy Holder Removal
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Throttle Body Assy Holder Installation
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Muffler
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Muffler Body Removal
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Muffler Body Installation
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Premuffler Chamber Removal
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Premuffler Chamber Installation
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Exhaust Pipe Removal
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Exhaust Pipe Installation
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Exhaust Butterfly Valve Cable Removal
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Exhaust Butterfly Valve Cable Installation
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Clutch
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Exploded View
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Clutch Lever and Cable
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Cable Removal
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Cable Installation
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Clutch Lever Installation
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Clutch Cover
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Clutch Cover Removal
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Clutch Cover Installation
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Release Shaft Removal
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Release Shaft Installation
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Clutch Cover Disassembly
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Clutch Cover Assembly
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Clutch
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Clutch Removal
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Clutch Installation
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Spring Plate Free Play Measurement
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Spring Plate Free Play Adjustment
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Clutch Plate, Wear, Damage Inspection
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Clutch Plate Warp Inspection
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Clutch Spring Free Length Measurement
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Clutch Housing Finger Inspection
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Clutch Housing Spline Inspection
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Damper Cam Inspection
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Engine Lubrication System
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Exploded View
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Engine Oil Flow Chart
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Special Tools and Sealant
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Engine Oil and Oil Filter
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Oil Level Inspection
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Engine Oil Change
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Oil Pan
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Oil Pan Removal
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Oil Pan Installation
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Oil Pressure Relief Valve
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Oil Pressure Relief Valve Removal
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Oil Pressure Relief Valve Installation
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Oil Pressure Relief Valve Inspection
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Oil Pump
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Oil Pump Removal
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Oil Pump Installation
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Oil Pump Drive Gear Removal/Installation
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Oil Pump Drive Gear Installation
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Oil Pump Drive Gear Shaft Removal
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Oil Pump Drive Gear Shaft Installation
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Oil Cooler
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Oil Cooler Removal
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Oil Cooler Installation
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Oil Pressure Measurement
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Oil Pressure Switch
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Oil Pressure Switch Removal
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Oil Pressure Switch Installation
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Engine Removal/Installation
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Exploded View
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Engine Removal/Installation
L
Engine Removal
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Engine Installation
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Crankshaft/Transmission
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Exploded View
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Specifications
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Special Tools and Sealants
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Crankcase
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Crankcase Splitting
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Crankcase Assembly
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Upper Crankcase Assembly
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Lower Crankcase Assembly
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Crankcase Halves Assembly
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Crankshaft and Connecting Rods
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Crankshaft Removal
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Crankshaft Installation
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Connecting Rod Installation
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Crankshaft/Connecting Rod Cleaning
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Connecting Rod Bend Inspection
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Connecting Rod Twist Inspection
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Connecting Rod Big End Side Clearance Inspection
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Connecting Rod Big End Bearing Insert/Crankpin Wear Inspection
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Crankshaft Side Clearance Inspection
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Crankshaft Runout Inspection
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Crankshaft Main Bearing Insert/Journal Wear Inspection
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Pistons
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Piston Removal
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Piston Installation
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Cylinder (Upper Crankcase) Wear Inspection
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Piston Wear Inspection
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Piston Ring, Piston Ring Groove Wear Inspection
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Piston Ring Groove Width Inspection
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Piston Ring Thickness Inspection
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Piston Ring End Gap Inspection
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Balancer
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Balancer Removal
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Balancer Assemble
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Balancer Installation
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Balancer Adjustment
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Balancer Damper Inspection
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Torque Limiter
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Torque Limiter Removal
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Torque Limiter Installation
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Starter Clutch
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Starter Clutch Removal
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Starter Clutch Installation
L
Starter Clutch Disassembly
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Starter Clutch Assembly
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Starter Clutch Inspection
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Transmission
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Transmission Assy Removal
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Transmission Assy Disassembly
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Transmission Assy Assembly
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Transmission Assy Installation
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Transmission Shaft Disassembly
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Transmission Shaft Assembly
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Shift Drum Disassembly
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Shift Drum Assembly
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Shift Fork Bending Inspection
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Shift Fork/Gear Groove Wear Inspection
L
Shift Fork Guide Pin/Drum Groove Wear Inspection
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Gear Dog and Gear Dog Hole Damage Inspection
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External Shift Mechanism
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Shift Pedal Removal
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Shift Pedal Installation
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External Shift Mechanism Removal
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External Shift Mechanism Installation
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External Shift Mechanism Inspection
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Wheels/Tires
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Exploded View
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Special Tools
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Wheels (Rims)
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Front Wheel Removal
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Front Wheel Installation
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Rear Wheel Removal
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Rear Wheel Installation
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Wheel Inspection
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Axle Inspection
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Balance Inspection
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Balance Adjustment
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Balance Weight Removal
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Balance Weight Installation
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Tires
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Tire Removal
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Tire Installation
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Tire Repair
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Hub Bearing
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Hub Bearing Removal
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Hub Bearing Installation
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Hub Bearing Inspection
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Final Drive
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Exploded View
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Drive Chain
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Drive Chain Slack Inspection
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Drive Chain Removal/Installation
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Sprocket, Coupling
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Engine Sprocket Removal
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Engine Sprocket Installation
L
Rear Sprocket Removal
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Rear Sprocket Installation
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Coupling Installation
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Coupling Bearing Removal
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Coupling Bearing Installation
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Coupling Bearing Inspection
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Coupling Damper Inspection
L
Sprocket Wear Inspection
L
Rear Sprocket Warp Inspection
L
Brakes
L
Exploded View
L
Special Tools
L
Brake Lever, Brake Pedal
L
Brake Lever Position Adjustment
L
Brake Pedal Position Inspection
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Brake Pedal Position Adjustment
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Brake Pedal Removal
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Brake Pedal Installation
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Calipers
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Front Caliper Removal
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Rear Caliper Removal
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Caliper Installation
L
Caliper Fluid Seal Damage
L
Rear Caliper Dust Boot and Friction Boot Damage
L
Caliper Piston and Cylinder Damage
L
Rear Caliper Holder Shaft Wear
L
Brake Pads
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Front Brake Pad Removal
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Front Brake Pad Installation
L
Rear Brake Pad Removal
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Rear Brake Pad Installation
L
Master Cylinder
L
Front Master Cylinder Removal
L
Front Master Cylinder Installation
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Rear Master Cylinder Removal
L
Rear Master Cylinder Installation
L
Master Cylinder Inspection (Visual Inspection)
L
Brake Disc
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Brake Disc Removal
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Brake Disc Installation
L
Brake Disc Wear Inspection
L
Brake Disc Warp Inspection
L
Brake Fluid
L
Brake Fluid Level Inspection
L
Brake Line Bleeding
L
Brake Hose
L
KIBS (Equipped Models)
L
Parts Location
L
KIBS System Circuit
L
KIBS Hydraulic Unit Terminal Names
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KIBS Servicing Precautions
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KIBS Troubleshooting Outline
L
Inquiries to Rider
L
ABS and KIBS Indicator Lights (LED) Inspection
L
KIBS Hydraulic Unit Removal
L
KIBS Hydraulic Unit Installation
L
KIBS Hydraulic Unit Inspection
L
Front Wheel Rotation Sensor Removal
L
Rear Wheel Rotation Sensor Removal
L
Rear Wheel Rotation Sensor Installation
L
Wheel Rotation Sensor Inspection
L
Wheel Rotation Sensor Air Gap Inspection
L
Wheel Rotation Sensor Rotor Inspection
L
Suspension
L
Exploded View
L
Special Tools
L
Front Fork
L
Rebound Damping Force Adjustment
L
Compression Damping Force Adjustment
L
Spring Preload Adjustment
L
Front Fork Removal (Each Fork Leg)
L
Front Fork Installation (Each Fork Leg)
L
Front Fork Oil Change
L
Front Fork Disassembly
L
Front Fork Assembly
L
Inner Tube Inspection
L
Dust Seal Inspection
L
Spring Tension Inspection
L
Rear Shock Absorber
L
Rebound Damping Force Adjustment
L
Compression Damping Force Adjustment
L
Spring Preload Adjustment
L
Rear Shock Absorber Removal
L
Rear Shock Absorber Installation
L
Rear Shock Absorber Inspection
L
Rear Shock Absorber Scrapping
L
Swingarm
L
Swingarm Removal
L
Swingarm Installation
L
Swingarm Bearing Removal
L
Swingarm Bearing Installation
L
Swingarm Bearing, Sleeve Inspection
L
Tie-Rod, Rocker Arm
L
Tie-Rod Removal
L
Rocker Arm Removal
L
Rocker Arm Installation
L
Tie-Rod and Rocker Arm Bearing Removal
L
Tie-Rod and Rocker Arm Bearing Installation
L
Rocker Arm/Tie-Rod Bearing, Sleeve Inspection
L
Steering
L
Exploded View
L
Special Tools
L
Steering
L
Steering Damper
L
Damping Force Adjustment ( ZX1000JC/KC)
L
Steering Damper Removal
L
Steering Damper Installation
L
ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)
L
ESD (Electronic Steering Damper) ECU Installation (ZX1000JD/KD)
L
Steering Stem
L
Stem, Stem Bearing Removal
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Stem, Stem Bearing Installation
L
Steering Stem Warp Inspection
L
Handlebar
L
Handlebar Removal
L
Handlebar Installation
L
Frame
L
Exploded View
L
Seats
L
Front Seat Removal
L
Front Seat Installation
L
Rear Seat Removal
L
Rear Seat Installation
L
Fairings
L
Lower Fairing Removal
L
Lower Fairing Installation
L
Upper Fairing Assembly Removal
L
Upper Fairing Assembly Installation
L
Upper Fairing Assembly Disassembly
L
Upper Inner Fairing Removal
L
Upper Inner Fairing Installation
L
Center Inner Fairing Removal
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Center Inner Fairing Installation
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Seat Covers
L
Seat Cover Removal
L
Seat Cover Installation
L
Fenders
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Front Fender Removal
L
Flap and Rear Fender Rear Removal
L
Flap and Rear Fender Rear Installation
L
Rear Fender Front Removal
L
Rear Fender Front Installation
L
Frame
L
Rear Frame Rear Removal
L
Rear Frame Front Removal
L
Rear Frame Front Installation
L
Frame Inspection
L
Windshield
L
Guard
L
Mud Guard Removal
L
Mud Guard Installation
L
Rear View Mirrors
L
Sidestand
L
Sidestand Removal
L
Sidestand Installation
L
Footpeg
L
Electrical System
L
Exploded View
L
Special Tools and Sealant
L
Parts Location
L
Wiring Diagram (US, CA and CAL without KIBS Models)
L
Wiring Diagram (US, CA and CAL with KIBS Models)
L
Wiring Diagram (Other than US, CA and CAL without KIBS Models)
L
Wiring Diagram (Other than US, CA and CAL with KIBS Models)
L
Precautions
L
Electrical Wiring
L
Battery
L
Battery Removal
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Battery Installation
L
Precautions
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Interchange
L
Charging Condition Inspection
L
Refreshing Charge
L
Charging System
L
Alternator Cover Removal
L
Alternator Cover Installation
L
Stator Coil Removal
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Stator Coil Installation
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Alternator Rotor Removal
L
Alternator Rotor Installation
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Charging Voltage Inspection
L
Alternator Inspection
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Regulator/Rectifier Inspection
L
Ignition System
L
Crankshaft Sensor Removal
L
Crankshaft Sensor Installation
L
Crankshaft Sensor Inspection
L
Crankshaft Sensor Peak Voltage Inspection
L
Timing Rotor Removal
L
Timing Rotor Installation
L
Stick Coil Removal
L
Stick Coil Installation
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Stick Coil Inspection
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Stick Coil Primary Peak Voltage Inspection
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Spark Plug Condition Inspection
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Interlock Operation Inspection
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IC Igniter Inspection
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Electric Starter System
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Starter Motor Removal
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Starter Motor Installation
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Starter Motor Disassembly
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Starter Motor Assembly
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Brush Inspection
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Commutator Cleaning and Inspection
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Armature Inspection
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Brush Lead Inspection
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Right-hand End Cover Inspection
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Starter Relay Inspection
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Lighting System
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Headlight Bulb Replacement
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Headlight Removal/Installation
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City Light (LED) Removal/Installation
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Tail/Brake Light (LED) Removal/Installation
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License Plate Light Bulb Replacement
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Rear Turn Signal Light Bulb Replacement
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Turn Signal Relay Inspection
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Air Switching Valve
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Air Intake Solenoid Valve
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Air Intake Solenoid Valve Operation Test
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Air Intake Solenoid Valve Unit Test
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Radiator Fan System
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Meter, Gauge, Indicator Unit
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Meter Unit Removal/Installation
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Meter Operation Inspection
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Meter System Inspection
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Check 2-1: Speedometer Inspection
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Check 2-2: Fuel Level Warning Inspection
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Check 2-3: Intake Air Temperature Inspection
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Meter Unit Inspection
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Check 3-1: CAN Communication Line Resistance Inspection
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Check 3-3: High Beam Indicator Light (LED) Inspection
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Check 3-4: Turn Signal Indicator Light (LED) Inspection
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Check 3-5: Warning Indicator Light (Red LED) (Oil Pressure Warning) Inspection
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Check 3-6: Neutral Indicator Light (LED) Inspection
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Check 3-7 Stop Watch Inspection
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Meter Unit Circuit (ZX1000J Model)
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Meter Unit Circuit (ZX1000K Model)
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Immobilizer System (Equipped Models)
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Operational Cautions
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Key Registration
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Immobilizer System Parts Replacement
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Ignition Switch Replacement
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Immobilizer Amplifier Replacement
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Switches and Sensors
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Switch Inspection
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Water Temperature Sensor Inspection
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Fuel Reserve Switch Inspection
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Oxygen Sensor Removal (Equipped Models)
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Oxygen Sensor Installation (Equipped Models)
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Gear Position Switch Removal
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Gear Position Switch Installation
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Gear Position Switch Inspection
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Relay Box
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Relay Box Removal
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Relay Circuit Inspection
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Diode Circuit Inspection
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Fuse
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30 A Main/15 A ECU Fuse Removal
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Fuse Box Fuse Removal
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Fuse Inspection
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Self-Diagnosis System
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Special Tools
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Self-Diagnosis
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Self-Diagnosis Outline
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Self-Diagnosis Procedures
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Service Code Reading
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Service Code Erasing
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Backups
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Main Throttle Sensor (Service Code 11)
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Main Throttle Sensor Removal/Adjustment
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Main Throttle Sensor Input Voltage Inspection
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Main Throttle Sensor Resistance Inspection
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Main Throttle Sensor Output Voltage Inspection
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Intake Air Pressure Sensor #1 (Service Code 12)
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Intake Air Pressure Sensor #1 Removal
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Intake Air Pressure Sensor #1 Installation
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Intake Air Pressure Sensor #1 Input Voltage Inspection
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Intake Air Pressure Sensor #1 Output Voltage Inspection
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Intake Air Temperature Sensor (Service Code 13)
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Intake Air Temperature Sensor Removal
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Intake Air Temperature Sensor Installation
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Intake Air Temperature Sensor Output Voltage Inspection
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Intake Air Temperature Sensor Resistance Inspection
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Water Temperature Sensor (Service Code 14)
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Water Temperature Sensor Removal/Installation
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Water Temperature Sensor Output Voltage Inspection
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Water Temperature Sensor Resistance Inspection
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Intake Air Pressure Sensor #2 (Service Code 16)
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Intake Air Pressure Sensor #2 Removal
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Intake Air Pressure Sensor #2 Installation
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Intake Air Pressure Sensor #2 Input Voltage Inspection
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Intake Air Pressure Sensor #2 Output Voltage Inspection
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Crankshaft Sensor (Service Code 21)
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Crankshaft Sensor Removal/Installation
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Crankshaft Sensor Peak Voltage Inspection
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Rear Wheel Rotation Sensor Signal (Service Code 24)
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Gear Position Switch (Service Code 25)
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Gear Position Switch Removal/Installation
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Gear Position Switch Output Voltage Inspection
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Front Wheel Rotation Sensor Signal (Service Code 27)
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Vehicle-down Sensor (Service Code 31)
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Vehicle-down Sensor Removal
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Vehicle-down Sensor Installation
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Vehicle-down Sensor Input Voltage Inspection
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Vehicle-down Sensor Output Voltage Inspection
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Subthrottle Sensor (Service Code 32)
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Subthrottle Sensor Removal/Adjustment
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Subthrottle Sensor Input Voltage Inspection
L
Subthrottle Sensor Output Voltage Inspection
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Subthrottle Sensor Resistance Inspection
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Oxygen Sensor - not activated (Service Code 33, Equipped Models)
L
Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
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Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection
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Exhaust Butterfly Valve Actuator Sensor Output Voltage Inspection
L
Exhaust Butterfly Valve Actuator Sensor Resistance Inspection
L
Immobilizer Amplifier (Service Code 35, Equipped Models)
L
Antenna Resistance Inspection
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Amplifier Input Voltage Inspection
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Blank Key Detection (Service Code 36, Equipped Models)
L
ECU Communication Error (Service Code 39)
L
Fuel Pump Relay (Service Code 46)
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Fuel Pump Relay Removal/Installation
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Fuel Pump Relay Inspection
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Stick Coils #1, #2, #3, #4: (Service Code 51, 52, 53, 54)
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Stick Coil Removal/Installation
L
Stick Coil Input Voltage Inspection
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Radiator Fan Relay (Service Code 56)
L
Radiator Fan Relay Removal/Installation
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Radiator Fan Relay Inspection
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Subthrottle Valve Actuator (Service Code 62)
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Subthrottle Valve Actuator Removal
L
Subthrottle Valve Actuator Inspection
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Subthrottle Valve Actuator Resistance Inspection
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Subthrottle Valve Actuator Input Voltage Inspection
L
Exhaust Butterfly Valve Actuator (Service Code 63)
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Exhaust Butterfly Valve Actuator Removal
L
Exhaust Butterfly Valve Actuator Installation
L
Exhaust Butterfly Valve Actuator Inspection
L
Exhaust Butterfly Valve Actuator Resistance Inspection
L
Air Switching Valve (Service Code 64)
L
Oxygen Sensor Heater (Service Code 67, Equipped Models)
L
Oxygen Sensor Heater Removal/Installation
L
Oxygen Sensor Heater Resistance Inspection
L
Oxygen Sensor Heater Power Source Voltage Inspection
L
KIBS Hydraulic Unit Communication Error (Service Code 1b, KIBS Equipped Models)
L
Idle Speed Control Valve Actuator (Service Code 1C)
L
Idle Speed Control Valve Actuator Removal
L
Idle Speed Control Valve Actuator Installation
L
Idle Speed Control Valve Actuator Resistance Inspection
L
Idle Speed Control Valve Actuator Input Voltage Inspection
L
Air Intake Solenoid Valve (Service Code 2d, Equipped Models)
L
ESD (Electronic Steering Damper) ECU Communication Error (Service Code 3C, ZX1000JD/KD)
L
ESD (Electronic Steering Damper) Actuator Error (Service Code E2E, ZX1000JD/KD)
L
ESD Actuator Removal
L
ESD Actuator Resistance Inspection
L
ESD Actuator Input Voltage Inspection
L
ESD (Electronic Steering Damper) ECU Error (Service Code E3b, ZX1000JD/KD)
L
KIBS Service Codes (KIBS Equipped Models)
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Solenoid Valve Inspection (Service Code b 13, b 14, b 17, b 18)
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KIBS Solenoid Valve Relay Inspection (Service Code b 19)
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Front, Rear Wheel Rotation Difference Abnormal Inspection (Service Code b 25)
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KIBS Motor Relay Inspection (Service Code b 35)
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Front Wheel Rotation Sensor Signal Abnormal (Service Code b 42)
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Front Wheel Rotation Sensor Wiring Inspection (Service Code b 43)
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Rear Wheel Rotation Sensor Signal Abnormal (Service Code b 44)
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Rear Wheel Rotation Sensor Wiring Inspection (Service Code b 45)
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Power Supply Voltage Inspection (Low-Voltage) (Service Code b 52)
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Power Supply Voltage Inspection (Over-Voltage) (Service Code b 53)
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ECU Inspection (Service Code b 55)
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CAN Communication (Transmission)/CAN Bus OFF Monitor Inspection (Service Code b 57) CAN Communication (Reception) Monitor Inspection (Service Code b 58)
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Output Fluid Pressure Sensor (Front Brake) Wiring Inspection (Service Code b 83)
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Output Fluid Pressure Sensor (Front Brake) Offset Abnormal (Service Code b 84)
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Fluid Pressure Sensor Supply Voltage Inspection (Service Code b 89)
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Appendix
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Cable, Wire, and Hose Routing
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ZX1000JB/KB Models
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ZX1000JC /KC Models
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KIBS Equipped Models
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CAL and SEA-B1 Models
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Engine No. ZXT00JE003022
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Engine No. ZXT00JE003023
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US, CA and CAL Models
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Troubleshooting Guide
Total pages: 935