Measure the outside diameter [D] of the seating pattern on the valve seat.
If the outside diameter is too large or too small, repair the seat (see Valve Seat Repair).
Valve Seating Surface Outside Diameter Standard:
Exhaust 23.9 
24.1 mm (0.941
0.949 in.)
Intake 30.4 
30.6 mm (1.197
1.205 in.)
Measure the seat width [E] of the portion where there is no build-up carbon (white portion) of the valve seat with a vernier caliper.
Good [F]
If the width is too wide [G], too narrow [H] or uneven [J], repair the seat (see Valve Seat Repair).
Valve Seating Surface Width Standard:
Exhaust 0.8 
1.2 mm (0.03
0.05 in.)
Intake 0.5 
1.0 mm (0.02
0.04 in.)
Valve-to-Guide Clearance Measurement (Wobble Method)
Valve Seat RepairFuel Flow Rate Inspection
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions, creating the
potential for serious burns. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light. Do not smoke. T ...
ESD Actuator Input Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Disconnect the ESD actuator connector and connect a
suitable measuring leads [A] between these connectors
as shown.
Main Harness [B]
ESD Actuator [C]
Connect the peak voltage adapter [D] and a digital ...
Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to
check
the tightness of the bolts and nuts listed here. Also, check to see that each
cotter
pin is in place and in good condition. Please ask your authorized Kawasaki
dealer
for torque values.
1. Clutch Lever Hol ...