Measure the outside diameter [D] of the seating pattern on the valve seat.
If the outside diameter is too large or too small, repair the seat (see Valve Seat Repair).
Valve Seating Surface Outside Diameter Standard:
Exhaust 23.9 24.1 mm (0.941
0.949 in.)
Intake 30.4 30.6 mm (1.197
1.205 in.)
Measure the seat width [E] of the portion where there is no build-up carbon (white portion) of the valve seat with a vernier caliper.
Good [F]
If the width is too wide [G], too narrow [H] or uneven [J], repair the seat (see Valve Seat Repair).
Valve Seating Surface Width Standard:
Exhaust 0.8 1.2 mm (0.03
0.05 in.)
Intake 0.5 1.0 mm (0.02
0.04 in.)
Throttle Control System Inspection
Check the throttle grip free play [A].
If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
Check that the throttle grip [B] moves smoothly from full
open to close, and the throttle closes quickly and completely
by the ...
Water Pump Inspection
Remove the left lower fairing (see Lower Fairing Removal
in the Frame chapter).
Check the drainage outlet passage [A] at the bottom of
the water pump body for coolant leaks.
If the mechanical seal is damaged, the coolant leaks
through the seal and drains through the passage. Replace
th ...
Hoses and Pipes
Hose Installation
Install the hoses and pipes, being careful to follow bending
direction. Avoid sharp bending, kinking, flattening or
twisting.
Run the hoses (see Cable, Wire, and Hose Routing section
in the Appendix chapter).
Install the clamp [A] as near as possible to the hose end
...