Kawasaki Ninja Service Manual: Cylinder Head Warp Inspection

Kawasaki Ninja Service Manual / Engine Top End / Cylinder Head / Cylinder Head Warp Inspection

Cylinder Head Warp Standard: – – –

Service Limit: 0.05 mm (0.0020 in.)

Cylinder Head Warp Inspection


Cylinder Head Installation
NOTE The camshaft cap is machined with the cylinder head, so if a new cylinder head is installed, use the cap that is supplied with the new head. Install the dowel pins. Replace the cylinder ...

Valves
Valve Clearance Inspection Refer to the Valve Clearance Inspection in the Periodic Maintenance chapter. ...

Other materials:

Exhaust Pipe Removal
Remove: Radiator (see Radiator and Radiator Fan Removal in the Cooling System chapter) Exhaust Pipe Clamp Bolt [A] (Loosen) Remove the exhaust pipe holder nuts [A], and pull out the exhaust pipe [B] forward from the premuffler chamber. ...

KIBS Servicing Precautions
There are a number of important precautions that should be followed servicing the KIBS. This KIBS is designed to be used with a 12 V sealed battery as its power source. Do not use any other battery except for a 12 V sealed battery as a power source. Do not reverse the battery cable connec ...

Shift Pedal Installation
Install the rubber damper to the shift pedal. Turn the chamfered side to inside. Assemble: Shift Lever [A] and Locknut [B] (Left-hand Thread) Shift Pedal [C] and Locknut [D] Tie-Rod [E] Turn the grooved end [F] of the tie-rod to the shift lever. Apply grease to the sliding ...