Front Master Cylinder Disassembly
Special Tool - Inside Circlip Pliers: 57001-143
Remove the dust cover and push rod.
Remove the circlip [J]
Pull out the piston (with primary cup and secondary cup).
Remove the return spring and spring guide.
Rear Master Cylinder Disassembly
Special Tool - Inside Circlip Pliers: 57001-143
Master Cylinder Assembly
NOTICE
Except for the disc pads and disc, use only disc brake fluid, isopropyl alcohol, or ethyl alcohol for cleaning brake parts. Do not use any other fluid for cleaning these parts. Gasoline, engine oil, or any other petroleum distillate will cause deterioration of the rubber parts. Oil spilled on any part will be difficult to wash off completely, and will eventually deteriorate the rubber used in the disc brake.
Front: Brake Lever Pivot Bolt
Rear: Dust Cover of Push Rod Assembly
Torque - Brake Lever Pivot Bolt: 1.2 N·m (0.12 kgf·m, 11 in·lb) Brake Lever Pivot Bolt Locknut: 5.9 N·m (0.60 kgf·m, 52 in·lb)
Torque - Front Master Cylinder Bleed Valve: 5.4 N·m (0.55 kgf·m, 48 in·lb)
Meter Unit Inspection
Remove the meter unit (see Meter Unit Removal).
[1] Battery (+)
[2] Fuel Reserve Switch
[3] Ground (–)
[4] Unused
[5] Right Turn Signal Indicator Light (LED) (+)
[6] Left Turn Signal Indicator Light (LED) (+)
[7] High Beam Indicator Light (LED) (+)
[8] Neutral Indicator Light (LED) (� ...
Precautions
There are a number of important precautions that are
musts when servicing electrical systems. Learn and observe
all the rules below.
Do not reverse the battery cable connections. This will
burn out the diodes on the electrical parts.
Always check battery condition before condemning other
...
Leather, Vinyl, and Rubber
If your motorcycle has leather accessories,
special care must be taken.
Use a leather cleaner/treatment to
clean and care for leather accessories.
Washing leather parts with detergent
and water will damage them, shortening
their life.
Vinyl parts should be washed with the
rest of themo ...