Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsFootpeg
Footpeg Height Adjustment
The front footpeg can be adjusted within 2 positions in
height to suit the rider’s preference.
Footpeg [A]
Bolts [B]
Bolt Holes [C]
Footpeg Position 1 [D]
Footpeg Position 2 [E]
Remove the bolts [A].
Adjust the footpeg height.
NOTE
In ...
Cam Wear Inspection
Remove the camshafts (see Camshaft Removal).
Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace
the camshaft.
Cam Height
Standard:
Exhaust 35.043 35.157 mm
(1.3796 1.3841 in.)
Intake 38.243 38.357 mm
(1.5056 1.5101 in. ...
Front Fender Removal
Remove:
Bolts [A] with Washers (Both Sides)
Reflectors (Both Sides, US, CA, CAL and AU Models)
Front Fender [B]
Take the brake hose off the clamp [C] (both sides).
Front Fender Installation
Apply a non-permanent locking agent to the front fender
mounting bolts.
Tighten:
...