Clean the vehicle thoroughly before disassembly. Dirt or other foreign materials entering into sealed areas during vehicle disassembly can cause excessive wear and decrease performance of the vehicle.
Arrangement and Cleaning of Removed Parts
Disassembled parts are easy to confuse. Arrange the parts according to the order the parts were disassembled and clean the parts in order prior to assembly.
Battery Ground
Storage of Removed PartsClutch Installation
Apply engine oil to the needle bearing [A] and the sleeve
[B].
Install:
Needle Bearing
Sleeve
Install the clutch housing [A].
Fit the holes [B] and projections [C].
Engage the clutch housing gear and the crankshaft primary
gear.
Install the spacer [A] and the clutch ...
Fuses
Fuses are arranged in the fuse boxes
located under the passenger’s seat and
in the left fairing. The main fuse is
located under the passenger’s seat.
If a fuse fails during operation, inspect
the electrical system to determine
the cause, and then replace it with
a new fuse of proper amp ...
Cylinder Head Removal
Remove:
Thermostat Housing (see Thermostat Removal in the
Cooling System chapter)
Exhaust Pipe (see Exhaust Pipe Removal)
Camshafts (see Camshaft Removal)
Heat Insulation Plate [A] (see Engine Removal in the
Engine Removal/Installation chapter)
Place a container under the coolant dr ...