Kawasaki Ninja Service Manual: Damper Cam Inspection

Clutch Housing Spline Inspection

Visually inspect where the teeth [A] on the steel plates wear against the sub clutch hub splines [B]. If there are notches worn into the splines, replace the sub clutch hub. Also, replace the ...

Engine Lubrication System

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Other materials:

City Light (LED) Removal/Installation
Remove: Upper Fairing Assembly (see Upper Faring Assembly Removal in the Frame chapter) Headlight (see Headlight Removal) Remove the screws [A], and take the city light [B] off the upper fairing assembly. Installation is the reverse of removal. Note the following. When inst ...

Crankshaft Sensor Installation
Apply a non-permanent locking agent to the crankshaft sensor bolts [A]. Tighten: Torque - Crankshaft Sensor Bolts: 5.9 N·m (0.60 kgf·m, 52 in·lb) Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cl ...

Balancer Adjustment
Remove the left lower fairing (see Lower Fairing Removal in the Frame chapter). Start the engine and warm it up thoroughly. Adjust the balancer gear backlash with the engine idling. The amount of backlash can be changed by turning the balancer shaft which has eccentric journals. St ...