Apply a non-permanent locking agent to the threads of the handlebar positioning bolts and tighten them.
Torque - Handlebar Positioning Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
NOTE
Tighten the steering stem head bolt before tightening the upper front fork clamp bolts and handlebar clamp bolts.
| WARNING If the handlebar does not turn to the steering stop it may cause an accident resulting in injury or death. Be sure the cables, harnesses and hoses are routed properly and do not interfere with handlebar movement (see Cable, Wire, and Hose Routing section in the Appendix chapter). |
Fit the projection [A] into a hole [B] in the handlebar.
Torque - Switch Housing Screws: 3.5 N·m (0.36 kgf·m, 31 in·lb)
Fit the projection [A] into a hole [B] in the handlebar.
Handlebar Removal
FrameCylinder Compression Measurement
NOTE
Use the battery which is fully charged.
Warm up the engine thoroughly.
Stop the engine.
Remove the spark plugs (see Spark Plug Replacement in
the Periodic Maintenance chapter).
Attach the compression gauge [A] and adapter [B] firmly
into the spark plug hole.
Using the startermo ...
For Primary Fuel Injectors
Remove the air cleaner housing (see Air Cleaner Housing
Removal).
Disconnect the primary fuel injector connector [A].
Connect a digital meter to the terminals in each primary
fuel injector [A].
Measure the primary fuel injector resistance.
Primary Fuel Injector Resistance ...
ESD (Electronic Steering Damper) ECU Error (Service Code E3b, ZX1000JD/KD)
If this service code appears, check that the following parts
are correctly.
Crankshaft Sensor
Gear Position Switch
Starter Lockout Switch
Main Throttle Sensor
Rear Wheel Rotation Sensor
If these parts are normal, check the ESD ECU for its
ground and power supply (see ESD ECU Power Supply
...