

5. Other than US, CA, and CAL Models 6. The big diameter side of the dampers faces upward.


G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts S: Follow the specified tightening sequence.
SS: Apply silicone sealant.


11. Immobilizer Amplifier (Equipped Models) 12. CAL and SEA-B1 Models
13. Other than US, CA and CAL Models
14. ZX1000J Model
15. ZX1000K Model
G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
Specifications


Special Tools and SealantFuel Reserve Switch Inspection
Fill the fuel tank with fuel and close the fuel tank cap.
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Disconnect the fuel pump lead connector [A].
Connect the test light [A] (12 V 3.4 W bulb in a socket
with leads) and the 12 V battery [B] to the fuel pu ...
Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
...
Tie-Rod and Rocker Arm Bearing Installation
Replace the needle bearings [A] and oil seals with new
ones.
Apply plenty of grease to the lips of the oil seals.
Install the needle bearings and oil seals position as shown
in the figure.
Screw the needle bearing driver into the driver holder.
Insert the needle bearing driver into th ...