If any of the cylinder inside diameter measurements exceeds the service limit, replace the crankcase.
10 mm (0.39 in.) [A] 60 mm (2.36 in.) [B]
Cylinder (Upper Crankcase) Inside Diameter
Standard: 75.994 76.006 mm
(2.9919 2.9924 in.)
Service Limit: 76.09 mm (2.996 in.)
Brake Light Switch Operation Inspection
Turn the ignition switch to ON.
The brake light (LED) [A] should go on when the brake
lever is applied or after the brake pedal is depressed
about 10 mm (0.39 in.).
If it does not, adjust the brake light switch.
Remove the front footpeg bracket (see Brake Pedal Removal
in the B ...
Air Cleaner Housing Assembly
Install the ducts to the air cleaner housing.
Fit the projections [A] of the duct into the slits [B] on the
air cleaner housing.
Tighten the screws [A].
Torque - Air Cleaner Housing Duct Screws: 1.1 N·m (0.11
kgf·m, 10 in·lb)
Install:
Air Cleaner Gasket [A]
Duct [B] ...
Muffler Body Installation
Replace the muffler body gasket [A] with a new one.
Install the muffler body gasket to the premuffler chamber
[B] until it is bottomed so that the chamfer side faces premuffler
chamber.
Install the muffler body clamp [C] as shown in the figure.
Insert the projection [D] into the slot [ ...