Kawasaki Ninja Service Manual: Starter Motor Disassembly

Kawasaki Ninja Service Manual / Electrical System / Electric Starter System / Starter Motor Disassembly

Remove the starter motor (see Starter Motor Removal).
Take off the starter motor through bolts [A] and remove the both end covers [B].

Starter Motor Disassembly

Pull out the armature [A] out of the yoke [B].

Starter Motor Disassembly

NOTE

Do not remove the circlip [C] from the shaft.

Remove the starter motor terminal locknut [A].

Starter Motor Disassembly

Pull out the brushes from the brush holder [A].
Remove: Brush Springs [B] Starter Motor Terminal [C] and O-ring Positive Brush Assy [D] Screw [E] Negative Brush Assy [F] Brush Holder

Starter Motor Disassembly

Starter Motor Installation

NOTICE Do not tap the starter motor shaft or body. Tapping the shaft or body could damage the motor. Clean the starter motor legs [A] and crankcase where the starter motor is ground. Rep ...

Starter Motor Assembly

Install the positive brush assy [A] and the starter motor terminal [B] as shown in the figure. Replace the O-ring [C] with a new one, and install it. Install: Brush Springs [A] Ne ...

Other materials:

Fuel Pump Removal
WARNINGGasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Do not smoke. T ...

Mode-switching
Depress the S-KTRC button on the left handlebar switch to change the mode. The mode can be changed only when the throttle grip is closed completely. The S-KTRC OFF can be selected only when the motorcycle is at a stop. Changing to mode 1 from S-KTRC OFF is possible while riding. NOTE ...

Chassis Parts Lubrication
Before lubricating each part, clean off any rusty spots with rust remover and wipe off any grease, oil, dirt, or grime. Lubricate the points listed below with indicated lubricant. NOTE Whenever the vehicle has been operated under wet or rainy conditions, or especially after using a high ...