Kawasaki Ninja Service Manual: Vacuum Chamber Installation (Other than US, CA and CAL Models)

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Line / Vacuum Chamber Installation (Other than US, CA and CAL Models)

Vacuum Chamber Installation (Other than US, CA and CAL Models)


Vacuum Chamber Removal (Other than US, CA and CAL Models)
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Bolt [A] Hoses [B] (Disconnect) Vacuum Chamber [C] ...

Fuel Tank
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Other materials:

Piston Ring Thickness Inspection
Measure the piston ring thickness. Use the micrometer to measure at several points around the ring. Piston Ring Thickness Standard: Top [A] 0.77 0.79 mm (0.0303 0.0311 in.) Second [B] 0.78 0.79 mm (0.0307 0.0311 in.) Service Limit: Top 0.70 mm (0.0276 in.) Second 0.71 mm (0.0280 ...

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking agent to the threads of the gear position switch screws [F]. Tighten: Torque - Gear Position Swit ...

Spring Preload Adjustment
The spring preload adjuster is located at the lower end of each front fork leg and can be adjusted. To increase spring preload and stiffen the suspension, turn the preload adjuster clockwise with a hexagon wrench. To decrease preload and soften the suspension, turn the preload adjust ...