Kawasaki Ninja Service Manual: Mud Guard Installation

Kawasaki Ninja Service Manual / Frame / Guard / Mud Guard Installation

Run the hose and lead correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Check the brake line.

Apply a non-permanent locking agent to the threads of the mud guard mounting bolts [A, B], and tighten them securely.

Mud Guard Mounting Bolt [A]: M6 × 14 mm (0.55 in.) Mud Guard Mounting Bolt [B]: M6 × 10 mm (0.39 in.) Mud Guard Mounting Bolt [C]: M6 Clamp [D] (Right Side)

Mud Guard Installation


Mud Guard Removal
Remove: Mud Guard Mounting Bolts [A] Clamp (Right Side) Brake Hose Banjo Bolt of Rear Caliper Side (see Rear Caliper Removal in the Brakes chapter) Mud Guard [B] ...

Rear View Mirrors
Rear View Mirror Removal Refer to the Upper Fairing Assembly Removal. Do not disassemble the rear view mirror with turn signal light. The individual parts are not supplied. Rear View Mirror ...

Other materials:

Piston Ring Groove Width Inspection
Measure the piston ring groove width. Use a vernier caliper at several points around the piston. Piston Ring Groove Width Standard: Top [A] 0.82 0.84 mm (0.0323 0.0331 in.) Second [B] 0.82 0.84 mm (0.0323 0.0331 in.) Service Limit: 0.92 mm (0.036 in.) Second 0.92 mm (0.036 in.) ...

Special Tools and Sealant
Compression Gauge, 20 kgf/cm²: 57001-221 Valve Spring Compressor Assembly: 57001-241 Valve Spring Compressor Adapter, 25: 57001-1019 Valve Seat Cutter, 45° - 27.5: 57001-1114 Valve Seat Cutter, 45° - 32: 57001-1115 Valve Seat Cutter, 32° - 28: 57001-1119 Valve Seat Cutter ...

Drive Chain Removal/Installation
NOTE Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it. Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain. Remove: Bolts [A] Front Footpeg Bracket [B] Remove: Bolts [A] Chain Cover [B] ...