A clogged air cleaner restricts the engine’s air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling.
This motorcycle’s air cleaner element consists of a wet paper filter, which cannot be cleaned.
The air cleaner element must be replaced in accordance with the Periodic Maintenance Chart. In dusty, rainy, or muddy conditions, the air cleaner element should be serviced more frequently than the recommended interval.
NOTICE
Use only the recommended air cleaner element (Kawasaki part number 11013-0041). Using the other air cleaner elements will wear the engine prematurely or lower the engine performance.

A. Bolts
B. Fuel Tank Side Cover
C. Projections
D. Tab
NOTE
On the left fuel tank side cover, pulling out it without disconnecting the connectors from the relay box.

A. Bolts
B. Fuel Tank Front Cover

A. Bolts
B. Connector
C. Fuel Tank

A. Connector Brackets
B. Screws
C. Air Cleaner Housing Cover

A. Air Cleaner Element
WARNING
|
NOTICE
If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur.
Oil Draining

A. Transparent Hose
B. Plug
| WARNING Oil on tires will make them slippery and can cause an accident and injury. Be sure to install the plug in the drain hose after draining. |
Exhaust Device
Throttle Control SystemIC Igniter Inspection
The IC igniter is built in the ECU [A].
Refer to the following items.
Interlock Operation Inspection (see Interlock Operation
Inspection)
Ignition System Troubleshooting (see Ignition System
section)
ECU Power Supply Inspection (see ECU Power Supply
Inspection in the Fuel System (D ...
Separator Operation Test
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions. Turn the ignition
switch OFF. Do not smoke. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light.
...
Piston Installation
Apply molybdenum disulfide oil solution to the oil ring expander,
and install the oil ring expander [A] in the bottom
piston ring groove so the ends [B] not butt together
Applymolybdenum disulfide oil solution to the oil ring steel
rails, and install the oil ring steel rails, one above th ...