Kawasaki Ninja Service Manual: Air Cleaner Housing Assembly

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Assembly

Fit the projections [A] of the duct into the slits [B] on the air cleaner housing.

Air Cleaner Housing Assembly


Torque - Air Cleaner Housing Duct Screws: 1.1 N·m (0.11 kgf·m, 10 in·lb)

Air Cleaner Housing Assembly


Air Cleaner Housing Assembly


Air Cleaner Housing Disassembly
Remove: Air Cleaner Housing (see Air Cleaner Housing Removal) Intake Air Temperature Sensor (see Intake Air Temperature Sensor Removal in the Self-Diagnosis System chapter) Nozzle Assy (s ...

Air Line
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Other materials:

Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft Removal). Remove the circlips, and then disassemble the transmission shafts. Special Tool - Outside Circlip Pliers: 57001-144 The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral fin ...

DFI Power Source
ECU Fuse Removal Refer to the 30 A Main/15 A ECU Fuse Removal in the Electrical System chapter. ECU Fuse Installation If a fuse fails during operation, inspect the DFI system to determine the cause, and then replace it with a new fuse of proper amperage. Refer to the Fuse Installation in ...

Crankcase Halves Assembly
Install: Crankshaft (see Crankshaft Installation) Connecting Rods (see Connecting Rod Installation) Using a cleaning fluid, clean off any oil or dirt on the mating surface of the crankcase halves. Apply liquid gasket to the mating surface of the lower crankcase half as shown in the fi ...