Kawasaki Ninja Service Manual: Ignition Switch Replacement

Kawasaki Ninja Service Manual / Electrical System / Immobilizer System (Equipped Models) / Immobilizer System Parts Replacement / Ignition Switch Replacement

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter)
Disconnect the lead connectors [A].

Ignition Switch Replacement

Remove: Steering Stem Head (see Stem, Stem Bearing Removal in the Steering chapter)
Using a small chisel or punch [A], turn out the Torx bolts.
Pull out the ignition switch from the steering stem head.

Ignition Switch Replacement

Register the more than two ignition keys (see key Registration).
Tighten a new Torx bolt [A] until the bolt head [B] is broken [C].
Run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Ignition Switch Replacement

Immobilizer System Parts Replacement

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Immobilizer Amplifier Replacement

Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Disconnect the connector [A]. Pull out the immobilizer amplifier [B] together with the rubber pr ...

Other materials:

Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Parts Removal/Installation
WARNINGGasoline is extremely flammable and can be explosive under certain conditions. Turn the ignition switch OFF. Do not smoke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. NOTICE ...

Clutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of seizure, overheating (discoloration), or uneven wear. Measure the thickness of each friction plate [A] at several points. If any plates show signs of damage, or if they have worn past the service limit, replace them with new on ...