Kawasaki Ninja Service Manual: Ignition Switch Replacement

Kawasaki Ninja Service Manual / Electrical System / Immobilizer System (Equipped Models) / Immobilizer System Parts Replacement / Ignition Switch Replacement

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter)
Disconnect the lead connectors [A].

Ignition Switch Replacement

Remove: Steering Stem Head (see Stem, Stem Bearing Removal in the Steering chapter)
Using a small chisel or punch [A], turn out the Torx bolts.
Pull out the ignition switch from the steering stem head.

Ignition Switch Replacement

Register the more than two ignition keys (see key Registration).
Tighten a new Torx bolt [A] until the bolt head [B] is broken [C].
Run the leads correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).

Ignition Switch Replacement

Immobilizer System Parts Replacement

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Immobilizer Amplifier Replacement

Remove the upper fairing assembly (see Upper Fairing Assembly Removal in the Frame chapter). Disconnect the connector [A]. Pull out the immobilizer amplifier [B] together with the rubber pr ...

Other materials:

Check 2-2: Fuel Level Warning Inspection
Remove: Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Connect the resistor(s) [A] (about 50 to 100 Ω) between the fuel pump connector terminal [B] of the main harness side and the battery negative (–) terminal [C] as shown. Turn the ignition switch ...

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace the starter motor with a new one if there is any damage or wear. Visually inspect the commutato ...

Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...