1. Timing Rotor
2. Crankshaft Sensor
3. Horn
4. Oil Pressure Switch
5. Rear Brake Light Switch
6. Oxygen Sensor (Equipped Models)
7. Alternator
8. Stator Coil
9. Gear Position Switch
10. Sidestand Switch
11. Immobilizer Amplifier (Equipped Models)
12. Radiator Fan Motor
13. Regulator/Rectifier
14. Fuse Box 1
15. Relay Box
16. Starter Lockout Switch
17. Ignition Switch
18. Immobilizer Antenna (Equipped Models, Included in Ignition Switch)
19. Meter Unit
20. Front Brake Light Switch
21. ECU
22. Air Switching Valve
23. Stick Coils
24. Spark Plugs
25. Water Temperature Sensor
26. Starter Motor
27. Vehicle-down Sensor
28. Fuse Box 2
29. Fuse Box 3 (KIBS Equipped Models)
30. Starter Relay
31. Battery 12 V 8.6 Ah
32. Turn Signal Relay
A. ZX1000K Model
33. Battery 12 V 6 Ah
B. ZX1000J Model
34. Fuel Reserve Switch (Included in Fuel Pump)
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Special Tools and Sealant
Wiring Diagram (US, CA and CAL without KIBS Models)Throttle Control System
Check the throttle grip play each day
before riding the motorcycle, and carry
out maintenance and adjustments in
accordance with the Periodic Maintenance
Chart. Adjust it if necessary.
Throttle Grip
The throttle grip controls the butterfly
valves in the throttle body. If the throttle
grip ha ...
Camshaft Chain Tensioner Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Release the stopper [B] and push the push rod [C] into the
interior of the tensioner body [D] so that the position of the
push rod is 3 or 4 notches [E] as shown in the figure.
Install the tensioner body so that the ...
Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance.
Insert a thickness gauge [A] between the big end and either
crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 0.38 mm
(0.0051 0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds ...