Kawasaki Ninja Service Manual: Clutch Cover Assembly

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Clutch Cover Assembly

NOTE

Install the needle bearings so that the manufacture’s mark face out.

Clutch Cover Assembly


Press the upper and lower bearings so that the bearing surface [C] is flush with the housing end of clutch cover.

Press the oil seal so that the oil seal surface is flush with the housing end of the clutch cover.

Clutch Cover Assembly


Clutch Cover Assembly


Clutch Cover Disassembly
Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Clutch
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Other materials:

Air Intake Solenoid Valve Unit Test
Remove the air intake solenoid valve (see Air Intake Solenoid Valve Removal in the Fuel System (DFI) chapter). Set the hand tester [A] to the × 1 Ω range and connect it to the air intake solenoid valve terminals as shown in the figure. Special Tool - Hand Tester: 57001-1394 ...

Tachometer
The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone”. Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for good performance. ...

DFI System Troubleshooting Guide
NOTE This is not an exhaustive list, giving every possible cause for each problem listed. It is meant simply as a rough guide to assist the troubleshooting for some of the more common difficulties in DFI system. The ECU may be involved in the DFI electrical and ignition system tro ...