Kawasaki Ninja Service Manual: Clutch Cover Assembly

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Clutch Cover Assembly

NOTE

Install the needle bearings so that the manufacture’s mark face out.

Clutch Cover Assembly


Press the upper and lower bearings so that the bearing surface [C] is flush with the housing end of clutch cover.

Press the oil seal so that the oil seal surface is flush with the housing end of the clutch cover.

Clutch Cover Assembly


Clutch Cover Assembly


Clutch Cover Disassembly
Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Clutch
...

Other materials:

Lights and Switches Operation Inspection
First Step Set the gear position in the neutral position. Turn the ignition switch to ON. The following lights should go on according to below table. If the following light does not go on, inspect the meter unit (see Meter Unit Inspection in the Electrical System chapter). ...

Drive Chain Removal/Installation
NOTE Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it. Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain. Remove: Bolts [A] Front Footpeg Bracket [B] Remove: Bolts [A] Chain Cover [B] ...

Caliper Fluid Seal Damage
The fluid seal (piston seal) [A] is placed around the piston to maintain clearance between the pad and the disc. If the seal is in a poor condition, it could lead the pad to wear excessively or the brake to drag, which may cause the temperature of the discs or the brake fluid to increase. Re ...