Kawasaki Ninja Service Manual: Clutch Cover Assembly

Kawasaki Ninja Service Manual / Clutch / Clutch Cover / Clutch Cover Assembly

NOTE

Install the needle bearings so that the manufacture’s mark face out.

Clutch Cover Assembly


Press the upper and lower bearings so that the bearing surface [C] is flush with the housing end of clutch cover.

Press the oil seal so that the oil seal surface is flush with the housing end of the clutch cover.

Clutch Cover Assembly


Clutch Cover Assembly


Clutch Cover Disassembly
Remove: Clutch Cover (see Clutch Cover Removal) Release Lever and Shaft Assembly (see Release Shaft Removal) Oil Seal [A] Oil Filler Plug [B] Remove: Bolts [A] Plate [B] P ...

Clutch
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Other materials:

Pressure Testing
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Radiator Cap [A] Remove the radiator cap in two steps. First turn the cap counterclockwise to the first stop. Then push and turn it further in the same direction and remove the cap. Install the ...

Fuel Hose Replacement
Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). WARNINGFuel is flammable and explosive under certain conditions and can cause severe burns. Be prepared for fuel spillage; any spilled fuel must be completely wiped up immediately. When the fue ...

Oil Cooler Removal
Remove: Coolant (Drain, see Coolant Change in the Periodic Maintenance chapter) Engine Oil (Drain, see Engine Oil Change in the Periodic Maintenance chapter) Lower Fairings (see Lower Fairing Removal in the Frame chapter) Water Hose Ends [A] (Disconnect) Remove: Oil Cool ...