Kawasaki Ninja Service Manual: Stick Coil Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Stick Coil Inspection

Remove the stick coils (see Stick Coil Removal).
Measure the primary winding resistance [A] as follows.

Connect the hand tester between the coil terminals.

Set the tester to the × 1 Ω range, and read the tester.

Measure the secondary winding resistance [B] as follows.

Connect the tester between the plug terminal and (–) coil terminal

Set the tester to the × 1 kΩ range and read the tester.

Stick Coil Winding Resistance Primary Windings: 0.85 1.15 Ω
Secondary Windings: 5.0 6.8 kΩ

Stick Coil Inspection

If the tester does not read as specified, replace the coil.

Stick Coil Installation

Apply a thin coat of grease [A] to the stick coils for easy installation. Insert the stick coils so that the coil heads align with the lines [B] on the cylinder head cover. NOTICE Do ...

Stick Coil Primary Peak Voltage Inspection

NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltag ...

Other materials:

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...

Brake Pedal Installation
Apply grease to the brake pedal pivot shaft [A]. Install: Washers [B] Brake Pedal [C] Apply a non-permanent locking agent to the threads of the brake pedal mounting bolt [D], and tighten it. Torque - Brake Pedal Mounting Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb) Install the re ...

Brake Disc Installation
Install the brake disc on the wheel so that the marked side [A] faces out. Front Brake Discs [B] Rear Brake Disc [C] Apply a non-permanent locking agent to the threads of the brake disc mounting bolts. Tighten: Torque - Brake Disc Mounting Bolts: 27 N·m (2.8 kgf·m, 20 ...