Kawasaki Ninja Service Manual: Stick Coil Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Stick Coil Inspection

Remove the stick coils (see Stick Coil Removal).
Measure the primary winding resistance [A] as follows.

Connect the hand tester between the coil terminals.

Set the tester to the × 1 Ω range, and read the tester.

Measure the secondary winding resistance [B] as follows.

Connect the tester between the plug terminal and (–) coil terminal

Set the tester to the × 1 kΩ range and read the tester.

Stick Coil Winding Resistance Primary Windings: 0.85 1.15 Ω
Secondary Windings: 5.0 6.8 kΩ

Stick Coil Inspection

If the tester does not read as specified, replace the coil.

Stick Coil Installation

Apply a thin coat of grease [A] to the stick coils for easy installation. Insert the stick coils so that the coil heads align with the lines [B] on the cylinder head cover. NOTICE Do ...

Stick Coil Primary Peak Voltage Inspection

NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltag ...

Other materials:

Cylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting). Remove the pistons (see Piston Removal). Assemble the cylinder (upper crankcase) [A], the cylinder head [B] and the cylinder head gasket [C]. Tighten the cylinder head bolts (see Cylinder Head Installation in the Engine Top End chapter). ...

Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy Assembly). Be sure that the dowel pins are in position. Install the transmission assy on the crankcase. Tighten: Torque - Transmission Case Bolts: 20 N·m (2.0 kgf·m, 15 ft·lb) Install: Shift Shaft (see External Shift Mechani ...

Storage of Removed Parts
After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Put a clean cloth or plastic sheet over the parts to protect from any foreign materials that may collect before re-assembly. Inspection Reuse of worn or damaged parts may lead to serious acci ...