Kawasaki Ninja Service Manual: Stick Coil Inspection

Kawasaki Ninja Service Manual / Electrical System / Ignition System / Stick Coil Inspection

Remove the stick coils (see Stick Coil Removal).
Measure the primary winding resistance [A] as follows.

Connect the hand tester between the coil terminals.

Set the tester to the × 1 Ω range, and read the tester.

Measure the secondary winding resistance [B] as follows.

Connect the tester between the plug terminal and (–) coil terminal

Set the tester to the × 1 kΩ range and read the tester.

Stick Coil Winding Resistance Primary Windings: 0.85 1.15 Ω
Secondary Windings: 5.0 6.8 kΩ

Stick Coil Inspection

If the tester does not read as specified, replace the coil.

Stick Coil Installation

Apply a thin coat of grease [A] to the stick coils for easy installation. Insert the stick coils so that the coil heads align with the lines [B] on the cylinder head cover. NOTICE Do ...

Stick Coil Primary Peak Voltage Inspection

NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltag ...

Other materials:

Switch Inspection
Using a hand tester, check to see that only the connections shown in the table have continuity. Special Tool - Hand Tester: 57001-1394 For the switch housings and the ignition switch, refer to the tables in the Wiring Diagram. If the switch has an open or short, repair it or replace it w ...

Cylinder Head Cover Installation
Replace the cylinder head cover gasket [A] with a new one Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant [B] to the cylinder head as shown in the figure. Sealant - Li ...

Special Tools
Fork Oil Level Gauge: 57001-1290 Vacuum Gauge: 57001-1369 Hand Tester: 57001-1394 Throttle Sensor Setting Adapter #1: 57001-1400 Peak Voltage Adapter: 57001-1415 Needle Adapter Set: 57001-1457 Throttle Sensor Setting Adapter: 57001-1538 Measuring Adapter: 57001-1700 ...