Swingarm Bearing, Sleeve Inspection
Tie-Rod RemovalAir Switching Valve Removal
NOTICE
Never drop the air switching valve especially on a
hard surface. Such a shock to the air switching
valve can damaged it.
Remove the air cleaner housing (see Air Cleaner Housing
Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Disconnect the hoses [B] from ...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...
Cam Wear Inspection
Remove the camshafts (see Camshaft Removal).
Measure the height [A] of each cam with a micrometer.
If the cams are worn down past the service limit, replace
the camshaft.
Cam Height
Standard:
Exhaust 35.043 35.157 mm
(1.3796 1.3841 in.)
Intake 38.243 38.357 mm
(1.5056 1.5101 in. ...