Kawasaki Ninja Service Manual: Brake Pedal Installation

• Apply grease to the brake pedal pivot shaft [A].
• Install: Washers [B] Brake Pedal [C]
• Apply a non-permanent locking agent to the threads of the brake pedal mounting bolt [D], and tighten it.

Torque - Brake Pedal Mounting Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)

• Install the return spring [A] and the rear brake light switch spring [B] as shown in the figure.

  Front Footpeg Bracket [C] Brake Pedal [D] Rear Brake Light Switch [E]

• Replace the cotter pin [A] with a new one.
• Insert the cotter pin and bend the pin ends [B].

• Assemble: Front Footpeg Bracket [A] Rear Master Cylinder [B] Foot Guard [C] Cable Guide [D]

Torque - Rear Master Cylinder Mounting Bolts [E]: 25 N·m (2.5 kgf·m, 18 ft·lb)

• Run the exhaust butterfly valve cables to the cable guide.
• Fit the small hole of the cable guide and projection of the footpeg bracket.
• Install the footpeg bracket to the frame.

  Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)

• Install the rear brake reservoir cap stopper [F].

Run the exhaust butterfly valve cables to the stopper.

• Install the removed parts (see appropriate chapters).