Kawasaki Ninja Service Manual: Frame Inspection

Kawasaki Ninja Service Manual / Frame / Frame / Frame Inspection

If there is any damage to the frame, replace it.

WARNING

A repaired frame may fail in use, possibly causing an accident resulting in injury or death. If the frame is bent, dented, cracked, or warped, replace it.

Rear Frame Front Installation
Apply a non-permanent locking agent to the threads of the rear frame front bolts and tighten them. Torque - Rear Frame Front Bolts: 44 N·m (4.5 kgf·m, 32 ft·lb) Rear Footpeg Bracket Bolts ...

Windshield
Windshield Removal Remove: Bolts [A] and Washers Windshield [B] Windshield Installation Be sure to install the wellnuts [A] and the washers. Tighten: Torque - Windshield Mounti ...

Other materials:

Rider’s Seat Installation
Insert the tabs on the front of the rider’s seat into the slots in the frame and secure the seat with mounting bolts. Install the seat cover and bolts. A. Rider’s Seat B. Tabs C. Slots D. Stays ...

Front Wheel Removal
Remove: Front Caliper Mounting Bolts [A] (Both Sides) Front Caliper [B] (Both Sides) Loosen: Front Axle Clamp Bolts [A] (Right Side) Front Axle [B] Remove the lower fairings (see Lower Fairing Removal in the Frame chapter). Raise the front wheel off the ground. ...

Rear Wheel Rotation Sensor Signal Abnormal (Service Code b 44)
Measure the air gap between the rear wheel rotation sensor and sensor rotor. Thickness Gauge [A] Air Gap Standard: 0.4 1.6 mm (0.02 0.06 in.) If the measurement is not the standard, check each part for deformation and looseness and correct accordingly. If the measurement is the sta ...