Kawasaki Ninja Service Manual: Frame Inspection

Kawasaki Ninja Service Manual / Frame / Frame / Frame Inspection

If there is any damage to the frame, replace it.

WARNING

A repaired frame may fail in use, possibly causing an accident resulting in injury or death. If the frame is bent, dented, cracked, or warped, replace it.

Rear Frame Front Installation
Apply a non-permanent locking agent to the threads of the rear frame front bolts and tighten them. Torque - Rear Frame Front Bolts: 44 N·m (4.5 kgf·m, 32 ft·lb) Rear Footpeg Bracket Bolts ...

Windshield
Windshield Removal Remove: Bolts [A] and Washers Windshield [B] Windshield Installation Be sure to install the wellnuts [A] and the washers. Tighten: Torque - Windshield Mounti ...

Other materials:

Cylinder Head Installation
NOTE The camshaft cap is machined with the cylinder head, so if a new cylinder head is installed, use the cap that is supplied with the new head. Install the dowel pins. Replace the cylinder head gasket with a new one. Replace the cylinder head bolt washers with new ones. Apply molybden ...

Alternator Rotor Installation
Using a cleaning fluid, clean off any oil or dirt on the following portions and dry them with a clean cloth. Crankshaft Tapered Portion [A] Alternator Rotor Tapered Portion [B] Install the alternator rotor. Using a cleaning fluid, clean off any oil or dirt on the washer [A] ...

Front Fork
The front fork operation and oil leakage should be checked in accordance with the Periodic Maintenance Chart. For various riding or load conditions the front fork can be adjusted for: Spring preload Rebound damping force Compression damping force WARNINGImproper fork leg adju ...