If there is any damage to the frame, replace it.
| WARNING A repaired frame may fail in use, possibly causing an accident resulting in injury or death. If the frame is bent, dented, cracked, or warped, replace it. |
Rear Frame Front Installation
WindshieldExhaust Butterfly Valve Actuator Removal
NOTICE
Never drop the exhaust butterfly valve actuator especially
on a hard surface. Such a shock to the actuator
can damage it.
Remove:
Front Seat (see Front Seat Removal in the Frame chapter)
Clamp [A]
Screws [B] and Washers
Slide the covers [A] and loosen the lock nuts [B] ...
Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces
of the gears and shafts.
Install the gears and the gear bushings [A] with their holes
[B] aligned.
Replace any circlips removed with new ones.
Install the circlips [A] so that the opening [B] of it is aligned
with ...
External Shift Mechanism Installation
Install the gear positioning lever [A] as shown in the figure.
Install:
Spring [B]
Washer [C]
Tighten:
Torque - Gear Positioning Lever Bolt [D]: 12 N·m (1.2 kgf·m,
106 in·lb)
Assemble:
Ratchet [A]
Pawls [B]
Pins [C]
Springs [D]
Install the shift ratchet ...