Kawasaki Ninja Service Manual: Frame Inspection

Kawasaki Ninja Service Manual / Frame / Frame / Frame Inspection

If there is any damage to the frame, replace it.

WARNING

A repaired frame may fail in use, possibly causing an accident resulting in injury or death. If the frame is bent, dented, cracked, or warped, replace it.

Rear Frame Front Installation
Apply a non-permanent locking agent to the threads of the rear frame front bolts and tighten them. Torque - Rear Frame Front Bolts: 44 N·m (4.5 kgf·m, 32 ft·lb) Rear Footpeg Bracket Bolts ...

Windshield
Windshield Removal Remove: Bolts [A] and Washers Windshield [B] Windshield Installation Be sure to install the wellnuts [A] and the washers. Tighten: Torque - Windshield Mounti ...

Other materials:

Transmission Assy Assembly
Install the ball bearing [A] until it is bottomed. Turn the oil seal side to the bottom. Special Tool - Bearing Driver Set: 57001-1129 Install the bearing holder [B]. Turn the flat side to the bottom. Apply a non-permanent locking agent to the bearing holder bolts [C]. Tighten: ...

Alternator Cover Installation
Using a high flash-point solvent, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the alternator lead grommet and crankcase halves mating surface [A] on the front and rear sides of the cover mount. Sea ...

Radiator Fan Relay Inspection
Refer to the Relay Circuit Inspection in the Electrical System chapter If the radiator fan relay is normal, check the wiring for continuity, using the wiring diagram in this section. Special Tool - Hand Tester: 57001-1394 If the wiring is good, check the ECU for its ground and power supp ...