Kawasaki Ninja Service Manual: Headlight Bulb Replacement

Kawasaki Ninja Service Manual / Electrical System / Lighting System / Headlight Bulb Replacement

Turn the cover [A] counterclockwise, and remove it.

Headlight Bulb Replacement

Disconnect the headlight connector [A].
Open the clamp [B], and remove the bulb.

NOTICE

When handling the quartz-halogen bulb, never touch the glass portion with bare hands. Always use a clean cloth. Oil contamination from hands or dirty rags can reduce bulb life or cause the bulb to explode.

Headlight Bulb Replacement

NOTE

Clean off any contamination that inadvertently gets on the bulb with alcohol or soap and water solution.

Replace the headlight bulb with a new one.
Install the new bulb [A].

Turn the tab [B] upward.

Install the clamp [C].

Headlight Bulb Replacement

Connect the headlight connector
Install the cover [A], and turn it clockwise until the mark [B] aligns to the projection [C].
After installation, adjust the headlight aim (see Headlight Aiming Inspection in the Periodic Maintenance chapter).

Another Bulb: Repeat the above steps.

Headlight Bulb Replacement

Lighting System

This motorcycle adopt the daylight system and have a headlight relay in the relay box. The headlight does not go on when the ignition switch and the engine stop switch are first turned on. The head ...

Headlight Removal/Installation

Remove: Upper Fairing Assembly (see Upper Faring Assembly Removal in the Frame chapter) Remove: Bolts [A] Screws [B] Headlight [C] NOTE Do not remove the bolts [D] because the refle ...

Other materials:

Radiator and Cooling Fan
Check the radiator fins for obstruction by insects or mud. Clean off any obstructions with a stream of low-pressure water. WARNINGThe cooling fan spins at high speed and can cause serious injuries. Keep your hands and clothing away from the cooling fan blades at all times. ...

Clutch Cover Installation
Using a cleaning fluid, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the area [A] where the mating surface of the crankcase touches the clutch cover gasket. Sealant - Liquid Gasket, TB1211F: 92104-000 ...

Brake Pedal Position Adjustment
NOTE Usually it is not necessary to adjust the pedal position, but always adjust it when push rod locknut has been loosened. Loosen the locknut [A] and turn the push rod with the hex head [B] to achieve the correct pedal position. If the length [C] shown is 69 ±1 mm (2.7 ±0.04 in.), th ...