If any signs of cracking or electrolyte leakage from the sides of the battery.
ZX1000J Model [E] ZX1000K Model [F]


NOTICE
If each battery cable is not correctly disconnected or connected, sparks can arise at electrical connections, causing damage to electrical and DFI parts.
Battery Removal
PrecautionsSafe riding technique
The points given below are applicable for everyday motorcycle use and
should
be carefully observed for safe and effective vehicle operation.
For safety, eye protection and a
helmet are strongly recommended.
You should be aware of and verify
the applicable safety regulations in
force prior ...
Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and
measure the width [B] of each shift drum groove.
If the guide pin on any shift fork is less than the service
limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 7.0 mm (0.272
0.276 in.)
Service Limit: ...
Balancer Removal
Remove:
Engine (see Engine Removal in the Engine Removal/Installation
chapter)
Oil Pan (see Oil Pan Removal in the Engine Lubrication
System chapter)
Remove:
Balancer Shaft Clamp Lever Bolt [A]
Balancer Shaft Clamp Bolt [B]
Balancer Shaft Clamp Lever [C]
Balancer Shaft [D]
Bal ...