If any signs of cracking or electrolyte leakage from the sides of the battery.
ZX1000J Model [E] ZX1000K Model [F]


NOTICE
If each battery cable is not correctly disconnected or connected, sparks can arise at electrical connections, causing damage to electrical and DFI parts.
Battery Removal
PrecautionsClutch Plate, Wear, Damage Inspection
Visually inspect the friction and steel plates for signs of
seizure, overheating (discoloration), or uneven wear.
Measure the thickness of each friction plate [A] at several
points.
If any plates show signs of damage, or if they have worn
past the service limit, replace them with new on ...
Rear Frame Front Removal
Remove:
Rear Frame Rear (see Rear Frame Rear Removal)
Rear Fender Front (see Rear Fender Front Removal)
Rear Footpeg Bracket Bolts [A]
Rear Footpeg Bracket [B]
Rear Frame Front Bolts [C]
Left Rear Frame Front [D]
Remove:
Rear Footpeg Bracket Bolts [A]
Rear Footpeg Bracke ...
Crankshaft Main Bearing
Insert/Journal Wear Inspection
Split the crankcase (see Crankcase Splitting).
Cut strips of plastigage to journal width.
Place a strip on each journal parallel to the crankshaft
installed in the correct position.
Tighten the crankcase bolts to the specified torque (see
Crankcase Assembly).
NOTE
Do not turn ...