Replacement parts must be KAWASAKI genuine or recommended by KAWASAKI. Gaskets, O-rings, oil seals, grease seals, circlips, cotter pins or self-locking nuts must be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly, however, if assembly order is provided in this Service Manual, follow the procedures given.
Storage of Removed Parts
Tightening SequenceCamshaft, Camshaft Cap Wear Inspection
Remove the camshaft caps (see Camshaft Removal).
Cut the strips of plastigage (press gauge) to journal width.
Place a strip on each journal parallel to the camshaft installed
in the correct position.
Tighten the camshaft cap bolts and upper camshaft chain
guide bolts to the specified ...
Rear Wheel Installation
Apply high-temperature grease to the grease seal lips.
Fit the collars on the both sides of the hub.
Left Side Collar [A]
Right Side Collar [B] (with Flange)
Engage the drive chain with the rear sprocket.
Install the caliper bracket [A] onto the stopper [B] of the
swingarm.
...
Seat Cover Removal
Remove:
Rear Seat (see Rear Seat Removal)
Remove the bolts [A].
Remove the upper seat cover backward [B] to clear the
hook portions.
Remove:
Front Seat (see Front Seat Removal)
Quick Rivets [A]
Bolts [B]
Seat Covers [C]
...