1) Overview
This model has an Electronic Steering Damper (ESD) [A]. Unlike conventional manual adjustment method of Kawasaki, damping characteristics are adjusted by the electronic control unit.
2) Purpose
Designed to offer increased stability at high speed without interfering with light and nimble steering at low speed.
3) Advantages
Damping characteristics are properly adjusted by the electronic control unit based on primarily vehicle speed, and additionally acceleration/deceleration.
During public road riding, lighter damping characteristics are selected to preserve the natural nimble handling of this model.
During circuit riding, stiffer damping settings are chosen to enhance stability for better cornering.
Like the public road riding settings, ESD provides the rider with moderate feedback while maintaining natural handling feel. (moderate and natural work fine here) Electronic control is based on speed and acceleration, so at high speeds stability is enhanced.
4) Difference
Change the steering damper damping adjustment method from manual (ZX1000JC/KC) to automatic (Stepper Motor).
Previous Models ( ZX1000JC/KC)
New Models (ZX1000JD/KD)
5) Related Parts
Meter [A] Electronic Steering Damper (ESD) [B]
ESD ECU [A]
FI ECU [B]
Rear Wheel Rotation Sensor [A]
6) Meter
Added an indicator “ESD” warning symbol [A] in the instruments.
The yellow warning indicator light [B] and ESD warning symbol go on whenever there is a malfunction in the ESD system.
At this time, the ESD system maintains the last damping force setting.
7) Error Display
Only Meter Diagnosis
When both “ESD” warning symbol [A] and yellow warning
indicator light [B] go on , the LCD displays service code
[C] by push the upper button [D] at odometer indication
(see Self-Diagnosis Procedures in the Self-Diagnosis System
chapter).
Unit Conversion Table
Immobilizer Amplifier Replacement
Remove the upper fairing assembly (see Upper Fairing
Assembly Removal in the Frame chapter).
Disconnect the connector [A].
Pull out the immobilizer amplifier [B] together with the rubber
protector [C] from the air intake duct [D].
ECU Replacement
Refer to the ECU Removal/Instal ...
Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
...
Crankshaft Removal
Split the crankcase (see Crankcase Splitting).
Remove:
Connecting Rod Big End Nuts [A]
Connecting Rod Big End Caps [B]
NOTE
Mark and record the locations of the connecting rods
and their big end caps so that they can be reassembled
in their original positions.
Remove the crank ...