1. Heat Insulation Rubber Plate
2. For Air Switching Valve Hoses (Place the air switching valve above the rubber plate.)
3. For Stick Coils
4. For Throttle Body Assy Holder #2 and #3
5. For Water Temperature Sensor
6. Insert the tab into the slot.
7. For Throttle Body Assy Holder #4
8. For Air Bleeder Hose
9. For Starter Motor Cable
10. For Crankcase Breather Hose
Engine No. ZXT00JE003022
US, CA and CAL ModelsAlternator Cover Installation
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clean cloth.
Apply silicone sealant to the alternator lead grommet and
crankcase halves mating surface [A] on the front and rear
sides of the cover mount.
Sea ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
Throttle Grip and Cables
Free Play Inspection
Refer to the Throttle Control System Inspection in the Periodic
Maintenance chapter.
Free Play Adjustment
Refer to the Throttle Control System Inspection in the Periodic
Maintenance chapter.
Cable Installation
Install the throttle cables in accordance with the Cable,
...