NOTE
For the engine fasteners, check the tightness of them when the engine is cold (at room temperature).
Refer to the appropriate chapter for torque specifications.
If torque specifications are not in the appropriate chapter, see the Standard Torque Table. For each fastener, first loosen it by 1/2 turn, then tighten it.
Bolt, Nut and Fastener to be checked
Engine:
Clutch Lever Pivot Bolt Locknut
Engine Mounting Bolts and Nuts
Exhaust Pipe Clamp Bolt
Exhaust Pipe Holder Nuts
Muffler Body Clamp Bolt
Muffler Body Mounting Bolt
Premuffler Chamber Bracket Bolt
Premuffler Chamber Mounting Bolt
Radiator Bolts
Wheels:
Front Axle Clamp Bolts
Front Axle Nut
Rear Axle Nut
Rear Axle Nut Cotter Pin
Brakes:
Brake Lever Pivot Bolt and Locknut
Brake Pedal Bolt
Caliper Mounting Bolts
Front Master Cylinder Clamp Bolts
Rear Master Cylinder Mounting Bolts
Rear Master Cylinder Push Rod Joint Cotter Pin
Suspension:
Front Fork Clamp Bolts
Rear Shock Absorber Nuts
Swingarm Pivot Shaft Nut
Tie-Rod Nuts
Rocker Arm Nut
Steering:
Handlebar Clamp Bolts
Steering Stem Head Nut
Others:
Footpeg Bracket Bolts
Front Fender Mounting Bolts
Rear Frame Bolts
Sidestand Bolt
Sidestand Bracket Bolts
Hub Bearing Inspection
Since the hub bearings are made to extremely close tolerances,
the clearance can not normally be measured.
NOTE
Do not remove any bearings for inspection. If any bearings
are removed, they will need to be replaced with
new ones.
Turn each bearing in the hub back and forth [A] while
checki ...
Headlight Beam
NOTE
Do not turn the bolts because the reflector
in the headlight comes off.
A. Bolts
The left and right adjusters on the
headlight can move the direction of
the headlight beam to up, down, left
and right by turning each adjuster itself
as the below table.
A. Left Adjuster
...
Shift Drum Assembly
Press and insert the ball bearing [A] on the shift drum [B]
until it is bottomed.
Install:
Ball Bearing [C]
Dowel Pin [D] and Shift Drum Cam [E]
Align the pin with the groove in the shift drum cam.
Apply a non-permanent locking agent to the shift drum
cam holder bolt [F].
Tight ...