Kawasaki Ninja Service Manual: Camshaft Chain Removal

Kawasaki Ninja Service Manual / Engine Top End / Camshaft, Camshaft Chain / Camshaft Chain Removal

Remove: Camshafts (see Camshaft Removal) Timing Rotor (see Timing Rotor Removal in the Electrical System chapter) Front and Rear Camshaft Chain Guides (see Cylinder Head Removal)
Remove the crankshaft sprocket [A].
Pull out the camshaft chain [B] downward.

Camshaft Chain Removal

Cam Wear Inspection

Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standar ...

Camshaft Chain Installation

Install the camshaft chain from head side. Install the crankshaft sprocket [A] on the crankshaft [B] with their teeth [C] aligned. Install the removed parts (see appropriate chapters). ...

Other materials:

Parts Location
1. Timing Rotor 2. Crankshaft Sensor 3. Horn 4. Oil Pressure Switch 5. Rear Brake Light Switch 6. Oxygen Sensor (Equipped Models) 7. Alternator 8. Stator Coil 9. Gear Position Switch 10. Sidestand Switch 11. Immobilizer Amplifier (Equipped Models) 12. Radiator Fan Motor 1 ...

Brake Pedal Position Adjustment
NOTE Usually it is not necessary to adjust the pedal position, but always adjust it when push rod locknut has been loosened. Loosen the locknut [A] and turn the push rod with the hex head [B] to achieve the correct pedal position. If the length [C] shown is 69 ±1 mm (2.7 ±0.04 in.), th ...

Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. Specifications ...