Kawasaki Ninja Service Manual: Alternator Rotor Removal

Kawasaki Ninja Service Manual / Electrical System / Charging System / Alternator Rotor Removal

Remove the alternator cover (see Alternator Cover Removal).
Clean off the oil from the outer circumference of the rotor.
Hold the alternator rotor steady with the rotor holder [A] and suitable washer or plate [B].

Special Tools - Grip [C]: 57001-1591 Rotor Holder: 57001-1666 Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5 [D]: 57001-1405 Rotor Holder Attachment: 57001-1689

Alternator Rotor Removal

Suitable Washer [A] (Aluminum) Inside Diameter [B]: 40 mm (1.6 in.) Outside Diameter [C]: 60 mm (2.4 in.) Thickness: About 2 mm (0.08 in.)

Alternator Rotor Removal

Remove the rotor bolt and washer.
Using the flywheel puller [A], remove the alternator rotor from the crankshaft.

Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5: 57001-1405

NOTICE

Do not attempt to strike the alternator rotor itself.

Striking the rotor can cause the magnets to lose their magnetism.

Alternator Rotor Removal

Stator Coil Installation

Apply a non-permanent locking agent to the threads of the stator coil bolts and tighten them. Torque - Stator Coil Bolts: 12 N·m (1.2 kgf·m, 106 in·lb) Using a high flash-point solvent, ...

Alternator Rotor Installation

Using a cleaning fluid, clean off any oil or dirt on the following portions and dry them with a clean cloth. Crankshaft Tapered Portion [A] Alternator Rotor Tapered Portion [B] Install th ...

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Remove the battery from the motorcycle (see Battery Removal). Attach the leads from the charger and charge the battery at a rate (amperage x hours) that is indicated on the battery. If it is not possible to read the rate, charge the battery at an amperage that is about 1/10th of the ...