Special Tool - Clutch Holder: 57001-1243
Use the clutch holder with sharpened hook nose by grinding.
Special Tool - Clutch Holder: 57001-1243
Grind the hook nose by 0.5 mm (0.02 in.) as shown in the figure.
If the oil pump drive gear is to be disassembled, loosen the oil pump drive gear bolt [A] (Left-hand Threads).
Clutch
Clutch InstallationPiston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
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Exploded View
11. ZX1000JD/KD
AD: Apply adhesive.
AL: Tighten the two clamp bolts alternately two times to ensure even tightening
torque.
G: Apply grease.
L: Apply a non-permanent locking agent.
Specifications
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Transmission Assy Assembly
Install the ball bearing [A] until it is bottomed.
Turn the oil seal side to the bottom.
Special Tool - Bearing Driver Set: 57001-1129
Install the bearing holder [B].
Turn the flat side to the bottom.
Apply a non-permanent locking agent to the bearing
holder bolts [C].
Tighten: ...