Kawasaki Ninja Service Manual: Air Cleaner Housing Installation

Kawasaki Ninja Service Manual / Fuel System (DFI) / Air Cleaner / Air Cleaner Housing Installation

For ZX1000JD/KD, be sure to install the pad [A].

Air Cleaner Housing Installation

Install the clamp bolt heads [A] inside as shown in the figure.
Install the air cleaner housing on the throttle body assy.

Push in the ducts [B] touch the stoppers [C] of the throttle body.

Be sure the hoses are routed correctly and properly installed.

Tighten:

Torque - Air Cleaner Housing Clamp Bolts: 2.0 N·m (0.20 kgf·m, 18 in·lb) Air Cleaner Housing Assembly Screws [D]: 1.1 N·m (0.11 kgf·m, 10 in·lb)

Air Cleaner Housing Installation

Run the leads and hoses correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the removed parts (see appropriate chapters).

Air Cleaner Housing Removal

Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapt ...

Air Cleaner Housing Disassembly

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal) Intake Air Temperature Sensor (see Intake Air Temperature Sensor Removal in the Self-Diagnosis System chapter) Nozzle Assy (s ...

Other materials:

Front Footpeg Position
The right and left front footpegs can be selected to one of two positions to suit the front preferences. Have the front footpeg positions changed by an authorized Kawasaki dealer. A. Bolts B. Upper Position (Standard) C. Lower Position NOTE Install the front footpegs with same heig ...

Tire Removal
Remove: Wheels (see Front/Rear Wheel Removal) Valve Core (Let out the air) To maintain wheel balance, mark the valve stem position on the tire with chalk so that the tire can be reinstalled in the same position. Chalk Mark or Yellow Mark [A] Valve Stem [B] Align [C] Lu ...

Clutch Cover Assembly
Replace the needle bearings and oil seal with new ones. NOTE Install the needle bearings so that the manufacture’s mark face out. Install the needle bearings [A] and oil seal [B] position as shown in the figure. Press the upper and lower bearings so that the bearing surface [ ...