Wiring Inspection
If any wiring is poor, replace the damaged wiring.
If the connector is corroded or dirty, clean it carefully. If it is damaged, replace it.
Use the wiring diagram to find the ends of the lead which is suspected of being a problem.
Connect the hand tester between the ends of the leads.
Special Tool - Hand Tester: 57001-1394
Set the tester to the × 1 Ω range, and read the tester.
If the tester does not read 0 Ω, the lead is defective. Replace the lead or the wiring harness [A] if necessary.
Precautions
BatteryRebound Damping Force Adjustment
To adjust the rebound damping force, turn the rebound
damping adjuster [A].
The standard adjuster setting is the 3 3/4 turns out from
the fully clockwise position.
WARNINGIf both adjusters are not adjusted
equally, handling
may be impaired and a hazardous condition may
res ...
Upper Crankcase Assembly
When installing the breather plate, replace the gasket [A]
with a new one.
Apply a non-permanent locking agent to the threads of
the bolts [A] and tighten them.
Torque - Breather Plate Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
Install the fitting [A] until it is bottomed ...
Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...