Kawasaki Ninja Service Manual: Electrical Wiring

Kawasaki Ninja Service Manual / Electrical System / Electrical Wiring

Wiring Inspection

If any wiring is poor, replace the damaged wiring.

If the connector is corroded or dirty, clean it carefully. If it is damaged, replace it.

Wiring Inspection


Use the wiring diagram to find the ends of the lead which is suspected of being a problem.

Connect the hand tester between the ends of the leads.

Special Tool - Hand Tester: 57001-1394

Set the tester to the × 1 Ω range, and read the tester.

If the tester does not read 0 Ω, the lead is defective. Replace the lead or the wiring harness [A] if necessary.

Wiring Inspection


Precautions
There are a number of important precautions that are musts when servicing electrical systems. Learn and observe all the rules below. Do not reverse the battery cable connections. This will bur ...

Battery
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Other materials:

Air Switching Valve (Service Code 64)
Air Switching Valve Removal/Installation Refer to the Air Switching Valve Removal/Installation in the Engine Top End chapter. Air Switching Valve Inspection Refer to the Air Switching Valve Unit Test in the Electrical System chapter. If the air switching valve [A] is normal, check ...

Front Wheel Installation
NOTE The direction of the wheel rotation [A] is shown by an arrow [B] on the wheel spoke. Check the wheel rotation mark on the front wheel and install it. Apply high-temperature grease to the grease seal lips. Fit the collars [A] on the both sides of the hub. The collars are i ...

Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer (Large Diameter) [E] Starter Clutch Shaft Starter Clutch Shaft Holder [F] Turn the O-ring si ...