Wiring Inspection
If any wiring is poor, replace the damaged wiring.
If the connector is corroded or dirty, clean it carefully. If it is damaged, replace it.
Use the wiring diagram to find the ends of the lead which is suspected of being a problem.
Connect the hand tester between the ends of the leads.
Special Tool - Hand Tester: 57001-1394
Set the tester to the × 1 Ω range, and read the tester.
If the tester does not read 0 Ω, the lead is defective. Replace the lead or the wiring harness [A] if necessary.
Precautions
BatteryExploded View
HG: Apply high-temperature grease.
HO: Apply heavy oil.
L: Apply a non-permanent locking agent.
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio
10:1)
R: Replacement Parts
Specifications
Special Too ...
Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm
(0.20 in.) [B] up from the bottom of the piston at a right
angle to the direction of the piston pin.
If the measurement is under service limit, replace the piston.
Piston Diameter
Standard: 75.959 75.974 mm
(2.9905 2.9911 in.)
...
Upper Crankcase Assembly
When installing the breather plate, replace the gasket [A]
with a new one.
Apply a non-permanent locking agent to the threads of
the bolts [A] and tighten them.
Torque - Breather Plate Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
Install the fitting [A] until it is bottomed ...