Kawasaki Ninja Service Manual: Water Temperature Sensor Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Water Temperature Sensor Inspection

Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter).
Suspend the sensor [A] in a container of coolant so that the temperature-sensing projection [C] is submerged.
Suspend an accurate thermometer [B] with temperature -sensing projection located in almost the same depth with the sensor

Water Temperature Sensor Inspection

NOTE

The sensor and thermometer must not touch the container side or bottom.

Place the container over a source of heat and gradually raise the temperature of the coolant while stirring the coolant gently.
Using the hand tester, measure the internal resistance of the sensor.

If the hand tester does not show the specified values, replace the sensor.

Water Temperature Sensor Resistance

*: Reference Information

Switch Inspection

Using a hand tester, check to see that only the connections shown in the table have continuity. Special Tool - Hand Tester: 57001-1394 For the switch housings and the ignition switch, refer t ...

Fuel Reserve Switch Inspection

Fill the fuel tank with fuel and close the fuel tank cap. Remove the front seat (see Front Seat Removal in the Frame chapter). Disconnect the fuel pump lead connector [A]. Connect t ...

Other materials:

Piston Ring Thickness Inspection
Measure the piston ring thickness. Use the micrometer to measure at several points around the ring. Piston Ring Thickness Standard: Top [A] 0.77 0.79 mm (0.0303 0.0311 in.) Second [B] 0.78 0.79 mm (0.0307 0.0311 in.) Service Limit: Top 0.70 mm (0.0276 in.) Second 0.71 mm (0.0280 ...

Camshaft Runout Inspection
Remove the camshafts (see Camshaft Removal). Set the camshaft in a camshaft alignment jig or on V blocks. Measure the runout with a dial gauge at the specified place as shown in the figure. If the runout exceeds the service limit, replace the camshaft. Camshaft Runout Standard: TIR ...

Brake Light Switch Operation Inspection
Turn the ignition switch to ON. The brake light (LED) [A] should go on when the brake lever is applied or after the brake pedal is depressed about 10 mm (0.39 in.). If it does not, adjust the brake light switch. Remove the front footpeg bracket (see Brake Pedal Removal in the B ...