Kawasaki Ninja Service Manual: Water Temperature Sensor Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Water Temperature Sensor Inspection

Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter).
Suspend the sensor [A] in a container of coolant so that the temperature-sensing projection [C] is submerged.
Suspend an accurate thermometer [B] with temperature -sensing projection located in almost the same depth with the sensor

Water Temperature Sensor Inspection

NOTE

The sensor and thermometer must not touch the container side or bottom.

Place the container over a source of heat and gradually raise the temperature of the coolant while stirring the coolant gently.
Using the hand tester, measure the internal resistance of the sensor.

If the hand tester does not show the specified values, replace the sensor.

Water Temperature Sensor Resistance

*: Reference Information

Switch Inspection

Using a hand tester, check to see that only the connections shown in the table have continuity. Special Tool - Hand Tester: 57001-1394 For the switch housings and the ignition switch, refer t ...

Fuel Reserve Switch Inspection

Fill the fuel tank with fuel and close the fuel tank cap. Remove the front seat (see Front Seat Removal in the Frame chapter). Disconnect the fuel pump lead connector [A]. Connect t ...

Other materials:

Key Registration
Case 1: When the ignition key has been lost or additional spare ignition key is required. Prepare a new spare ignition key. Cut the key in accordance with the shape of the current ignition key. Remove the rear seat (see Rear Seat Removal in the Frame chapter). Remove the immobilizer/K ...

Coupling Bearing Installation
Replace the bearing with a new one. Press in the bearing [A] until it is bottomed. Special Tool - Bearing Driver Set [B]: 57001-1129 Pack the bearing with high-temperature grease. Replace the circlip with a new one. Special Tool - Inside Circlip Pliers: 57001-143 Replace the grease se ...

Ball Bearing and Needle Bearing
Do not remove pressed ball or needle unless removal is absolutely necessary. Replace with new ones whenever removed. Press bearings with the manufacturer and size marks facing out. Press the bearing into place by putting pressure on the correct bearing race as shown. Pressing the incorrect ra ...