Seat Cover Installation
Front Fender RemovalCylinder (Upper Crankcase) Wear Inspection
Split the crankcase (see Crankcase Splitting).
Remove the pistons (see Piston Removal).
Assemble the cylinder (upper crankcase) [A], the cylinder
head [B] and the cylinder head gasket [C].
Tighten the cylinder head bolts (see Cylinder Head Installation
in the Engine Top End chapter).
...
Main Throttle Sensor Resistance Inspection
Turn the ignition switch to OFF.
Measure the main throttle sensor resistance in the same
way as input voltage inspection, note the following.
Disconnect the throttle sensor setting adapter [A] from the
connector of the main harness side.
Special Tool - Throttle Sensor Setting Adapter: 57 ...
Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...