Kawasaki Ninja Service Manual: Upper Fairing Assembly Removal

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Removal

Remove: Lower Fairings (see Lower Fairing Removal) Center Inner Fairing (see Center Inner Fairing Removal) Upper Inner Fairings (see Upper Inner Fairing Removal) Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A] (both sides).
Remove the bolts [B] and the rear view mirror [C] (both sides).

Upper Fairing Assembly Removal

Disconnect: Regulator/Rectifier Connectors [A] Headlight Lead Connector [B]
Remove the fuse box [C].
Open the clamp [D].

Upper Fairing Assembly Removal

Disconnect: City Light Lead Connector [A] Headlight Lead Connector [B]
Open the clamps [C].

Upper Fairing Assembly Removal

For models equipped with an evaporative emission control system, note the following.

Take the hoses [A] off the canister [B].

Open the clamp [C].

Remove the quick rivet [D].

Upper Fairing Assembly Removal

Remove the bolts [A], and take off the upper fairing assembly.

Upper Fairing Assembly Removal

Lower Fairing Installation

Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the ed ...

Upper Fairing Assembly Installation

Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Other materials:

Radiator and Radiator Fan Installation
If the radiator bracket [A] was removed, install it. Install the radiator fan to the radiator Tighten the radiator fan mounting bolts. When installing the pad [B], install it so that the upper end of the pad aligns with the corner top [C]. When install the pad [D], install it so that the ...

Valve Clearance Adjustment
To change the valve clearance, remove the camshafts (see Camshaft Removal in the Engine Top End chapter) and valve lifters. Replace the shim with one of a different thickness. NOTE Mark and record the locations of the valve lifters and shims so that they can be reinstalled in their ...

Fuel Injector Fuel Line Inspection
Remove: Fuel Tank (see Fuel Tank Removal) Air Cleaner Housing (see Air Cleaner Housing Removal) Disconnect: Primary and Secondary Fuel Hoses (see Fuel Hose Replacement in the Periodic Maintenance chapter) Do not remove the nozzle assy from the air cleaner housing. Be sure to pla ...