Kawasaki Ninja Service Manual: Upper Fairing Assembly Removal

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Removal

Remove: Lower Fairings (see Lower Fairing Removal) Center Inner Fairing (see Center Inner Fairing Removal) Upper Inner Fairings (see Upper Inner Fairing Removal) Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A] (both sides).
Remove the bolts [B] and the rear view mirror [C] (both sides).

Upper Fairing Assembly Removal

Disconnect: Regulator/Rectifier Connectors [A] Headlight Lead Connector [B]
Remove the fuse box [C].
Open the clamp [D].

Upper Fairing Assembly Removal

Disconnect: City Light Lead Connector [A] Headlight Lead Connector [B]
Open the clamps [C].

Upper Fairing Assembly Removal

For models equipped with an evaporative emission control system, note the following.

Take the hoses [A] off the canister [B].

Open the clamp [C].

Remove the quick rivet [D].

Upper Fairing Assembly Removal

Remove the bolts [A], and take off the upper fairing assembly.

Upper Fairing Assembly Removal

Lower Fairing Installation

Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the ed ...

Upper Fairing Assembly Installation

Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Other materials:

Cylinder Head Warp Inspection
Clean the cylinder head. Lay a straightedge across the lower surface of the cylinder head at several positions. Use a thickness gauge [A] to measure the space between the straightedge [B] and the head. Cylinder Head Warp Standard: – – – Service Limit: 0.05 mm (0.0020 in.) ...

Commutator Cleaning and Inspection
Clean the metallic debris off the between commutator segments [A]. NOTE Do not use emery or sand paper on the commutator. Check the commutator for damage or abnormal wear. Replace the starter motor with a new one if there is any damage or wear. Visually inspect the commutato ...

Valve Seat Repair
Repair the valve seat with the valve seat cutters [A]. Special Tools - Valve Seat Cutter Holder Bar [B]: 57001 -1128 Valve Seat Cutter Holder, 4.5 [C]: 57001 -1330 [For Exhaust Valve Seat] Valve Seat Cutter, 45° - 27.5: 57001-1114 Valve Seat Cutter, 32° - 28: 57001-1119 Valve Seat ...