Kawasaki Ninja Service Manual: Upper Fairing Assembly Removal

Kawasaki Ninja Service Manual / Frame / Fairings / Upper Fairing Assembly Removal

Remove: Lower Fairings (see Lower Fairing Removal) Center Inner Fairing (see Center Inner Fairing Removal) Upper Inner Fairings (see Upper Inner Fairing Removal) Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A] (both sides).
Remove the bolts [B] and the rear view mirror [C] (both sides).

Upper Fairing Assembly Removal

Disconnect: Regulator/Rectifier Connectors [A] Headlight Lead Connector [B]
Remove the fuse box [C].
Open the clamp [D].

Upper Fairing Assembly Removal

Disconnect: City Light Lead Connector [A] Headlight Lead Connector [B]
Open the clamps [C].

Upper Fairing Assembly Removal

For models equipped with an evaporative emission control system, note the following.

Take the hoses [A] off the canister [B].

Open the clamp [C].

Remove the quick rivet [D].

Upper Fairing Assembly Removal

Remove the bolts [A], and take off the upper fairing assembly.

Upper Fairing Assembly Removal

Lower Fairing Installation

Installation is the reverse of removal. Note the following. When installing the pad [A], align the edge of the pad and the marking of the fairing [B]. When installing the pad [C], align the ed ...

Upper Fairing Assembly Installation

Installation is the reverse of removal. Note the following. Run the hoses, leads and harness correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Spread the upper fai ...

Other materials:

Clutch
Due to friction plate wear and clutch cable stretch over a long period of use, the clutch operation should be checked each day before riding the motorcycle, and must be adjusted in accordance with the Periodic Maintenance Chart. Inspection Check that the clutch lever operates properly an ...

Vehicle-down Sensor Output Voltage Inspection
Remove the vehicle-down sensor. Connect the measuring adapter [A] to the vehicle-down sensor connectors as shown in the figure. Special Tool - Measuring Adapter: 57001-1700 Main Harness [B] Vehicle-down Sensor [C] Connect a digital meter [D] to the measuring adapter leads. V ...

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...