
NOTICE
Be sure to disconnect the negative (–) cable first.
ZX1000J Model [E] ZX1000K Model [F]

Battery
Battery InstallationStarter Clutch Installation
Replace the O-ring [A] with a new one and apply grease.
Apply molybdenum disulfide grease to the starter clutch
shaft [B].
Install:
Starter Clutch [C]
Spacer (Small Diameter) [D]
Spacer (Large Diameter) [E]
Starter Clutch Shaft
Starter Clutch Shaft Holder [F]
Turn the O-ring si ...
For Secondary Fuel Injectors
Remove the fuel tank (see Fuel Tank Removal).
Disconnect the injector connector and connect the harness
adapter [A] between these connectors as shown in
the figure.
Main Harness [B]
Secondary Fuel Injector #1 [C]
Special Tool - Measuring Adapter: 57001-1700
Connect a digital me ...
Crankcase Halves Assembly
Install:
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Using a cleaning fluid, clean off any oil or dirt on the mating
surface of the crankcase halves.
Apply liquid gasket to the mating surface of the lower
crankcase half as shown in the fi ...