Kawasaki Ninja Service Manual: Valve Removal

Kawasaki Ninja Service Manual / Engine Top End / Valves / Valve Removal

Remove the cylinder head (see Cylinder Head Removal).
Remove the valve lifter and shim.

Mark and record the valve lifter and shim locations so they can be installed in their original positions.

Using the valve spring compressor assembly, remove the valve.

Valve Removal

Special Tools - Valve Spring Compressor Assembly [A]: 57001-241

Valve Spring Compressor Adapter, 25 [B]: 57001-1019

Valve Spring Compressor Adapter, 24: 57001-1586

Valves

Valve Clearance Inspection Refer to the Valve Clearance Inspection in the Periodic Maintenance chapter. ...

Valve Installation

NOTICE Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve. Replace the oil seal with a new one. Apply a thin coat of ...

Other materials:

Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...

Idle Speed Control Valve Actuator Removal
NOTICE Never drop the idle speed control valve actuator especially on a hard surface. Such a shock to the actuator can damage it. Remove: Throttle Body Assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter) Idle Speed Control Valve Actuator Retainer Screws [A] Idle Spe ...

Brake Pedal Installation
Apply grease to the brake pedal pivot shaft [A]. Install: Washers [B] Brake Pedal [C] Apply a non-permanent locking agent to the threads of the brake pedal mounting bolt [D], and tighten it. Torque - Brake Pedal Mounting Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb) Install the re ...