This motorcycle is equipped with a exhaust device system. This system controls the valve in the exhaust pipe and produces stable engine power at low and middle engine speed. This exhaust device is controlled by the ECU, and adjustment or maintenance should be done only by a competent mechanic following the instructions in the Service Manual.

A. Exhaust Device Cables
NOTICE
Do not adjust the exhaust device system by yourself. The maladjustment will cause the poor engine performance and engine damage.
Kawasaki Clean Air System
Air CleanerESD (Electronic Steering Damper) ECU Error (Service Code E3b, ZX1000JD/KD)
If this service code appears, check that the following parts
are correctly.
Crankshaft Sensor
Gear Position Switch
Starter Lockout Switch
Main Throttle Sensor
Rear Wheel Rotation Sensor
If these parts are normal, check the ESD ECU for its
ground and power supply (see ESD ECU Power Supply
...
Special Tools and Sealants
Outside Circlip Pliers:
57001-144
Piston Pin Puller Assembly:
57001-910
Piston Ring Compressor Grip:
57001-1095
Piston Ring Compressor Belt, 67
79:
57001-1097
Bearing Driver Set:
57001-1129
Liquid Gasket, TB1216B:
92104-1064
Liquid Gasket, TB1207B:
92104-2068
...
Passenger’s Seat Removal
Remove the passenger’s seat by inserting
the ignition key into the seat
lock, and turning it clockwise.
A. Seat Lock
B. Ignition Key
C. Passenger’s seat
D. Pull up
NOTE
When removing the passenger’s
seat, pull it up while turning the key. ...