Kawasaki Ninja Service Manual: Water Pump Housing Disassembly

Kawasaki Ninja Service Manual / Cooling System / Water Pump / Water Pump Housing Disassembly

NOTICE

Do not damage the hole wall of the water pump housing.

Insert a bar [A] into the pump housing [B], and hammer evenly around the circumference of the mechanical seal bottom [C].

Water Pump Housing Disassembly

Take the oil seal [A] out of the housing [B] with a hook [C].

Water Pump Housing Disassembly

Water Pump Impeller Inspection

Remove the water pump cover (see Oil Pump Removal in the Engine Lubrication System chapter). Visually inspect the impeller [A]. If the surface is corroded or if the blades are damaged, repl ...

Water Pump Housing Assembly

NOTICE Do not reuse the mechanical seal and oil seal. Apply high-temperature grease to the new oil seal lips [A]. Press the new oil seal into the housing with a bearing driver [B] until it st ...

Other materials:

Odometer
The odometer shows the total distance in kilometers or miles that the vehicle has run. If the odometer is displayed, the “ODO” is displayed on the multifunction display. This meter cannot be reset. A. Odometer B. “ODO” NOTE The data are maintained even if the battery is disco ...

Fuel Injector Audible Inspection
NOTE Be sure the battery is fully charged. The secondary fuel injectors are operating with following conditions. 1. The engine speed is more than 6 000 r/min (rpm). 2. The throttle opening is more than 12°. Remove: Fuel Tank (see Fuel Tank Removal) Primary Fuel Hose (see Fuel ...

Sidestand Removal
Raise the rear wheel off the ground with the stand [A]. Remove: Sidestand Switch Bolt [A] Sidestand Switch [B] Remove: Spring [A] Sidestand Nut [B] Sidestand Bolt [C] Sidestand [D] ...