Fit the steel balls into the 5th gear holes in the output shaft.
5th Gear [A] Output Shaft [B] Steel Balls [C]
NOTICE
Do not apply grease to the balls to hold them in place. This will cause the positive neutral finder mechanism to malfunction.
After assembling the 5th gear with steel balls in place on the output shaft, check the ball-locking effect that the 5th gear does not come out of the output shaft when moving it up and down by hand.
1. 1st Gear
2. 2nd Gear
3. 3rd Gear
4. 4th Gear
5. 5th Gear
6. 6th (Top) Gear
7. Drive Shaft
8. Output Shaft
9. Circlip (Turn the punch mark to the gear.)
10. Toothed Washer
11. Toothed Washer
12. Toothed Bushing, L = 15 mm (0.60 in.)
13. Toothed Washer
14. Circlip (Turn the punch mark to the washer.)
15. Bushing, 31 mm (1.2 in.)
16. Toothed Bushing, L = 9.4 mm (0.37 in.)
17. Washer
18. Bushing, 25 mm (1.0 in.)
Shift Drum and Fork Removal
Refer to the Transmission Assy Disassembly.
Shift Drum and Fork Installation
Refer to the Transmission Assy Assembly.
Piston Ring End Gap Inspection
Place the piston ring [A] inside the cylinder (upper
crankcase), using the piston to locate the ring squarely
in place. Set it close to the bottom of the cylinder, where
cylinder wear is low.
Measure the gap [B] between the ends of the ring with a
thickness gauge.
Piston Ring End Gap ...
KIBS Troubleshooting Outline
When an abnormality in the system occurs, the ABS indicator
light (LED) and KIBS indicator light (LED) light up and
the KIBS warning symbol are displayed on the LCD (Liquid
Crystal Display) to alert the rider. In addition, the nature of
the fault is stored in the memory of the KIBS hydraulic uni ...
Power mode
The Power mode determines the engine
power output characteristics and
has three settings.
The S-KTRC and the Power mode
can be set separately. By combining
each setting, the rider can get various
power feelings to suit riding conditions
or individual preference.
Mode F (Full Power):
The h ...