If the clearance exceeds the service limit, replace the thrust washers as a set and check the width of the crankshaft #3 main journal.
Crankshaft Side Clearance
Standard: 0.05 0.25 mm
(0.0020 0.0098 in.)
Service Limit: 0.45 mm (0.0177 in.)
If the measurement exceeds the standard, replace the crankshaft.
Crankshaft #3 Main Journal Width
Standard: 23.49 23.54 mm (0.9248
0.9268 in.)
Tie-Rod and Rocker Arm Bearing Removal
Remove:
Tie-Rod (see Tie-Rod Removal)
Rocker Arms (see Rocker Arm Removal)
Swingarm (see Swingarm Removal)
Sleeves [A]
Oil Seals [B]
Remove the needle bearings [C], using the bearing remover
head and bearing remover shaft.
Special Tools - Bearing Remover Head,
15 ×
17: ...
Turn Signal Switch
When the turn signal switch is
pushed to the left ( ) or right
( ), the corresponding turn signals
blink on and off.
To stop blinking, push the switch in.
Horn Button
When the horn button is pushed, the
horn sounds
LAP/Passing Button
When the LAP/passing button is
pushed, the headlight hi ...
Connecting Rod Bend Inspection
Remove the connecting rod big end bearing inserts, and
reinstall the connecting rod big end cap.
Select an arbor [A] of the same diameter as the connecting
rod big end, and insert the arbor through the connecting
rod big end.
Select an arbor of the same diameter as the piston pin
and ...