If the clearance exceeds the service limit, replace the thrust washers as a set and check the width of the crankshaft #3 main journal.
Crankshaft Side Clearance
Standard: 0.05 0.25 mm
(0.0020 0.0098 in.)
Service Limit: 0.45 mm (0.0177 in.)
If the measurement exceeds the standard, replace the crankshaft.
Crankshaft #3 Main Journal Width
Standard: 23.49 23.54 mm (0.9248
0.9268 in.)
Oil Pressure Relief Valve Inspection
Remove the oil pressure relief valve (see Oil Pressure
Relief Valve Removal).
Check to see if the valve [A] slides smoothly when pushing
it in with a wooden or other soft rod, and see if it comes
back to its seat by spring [B] pressure.
NOTE
Inspect the valve in its assembled stat ...
Brakes
Brake Wear Inspection
Inspect the brakes for wear. For each
front and rear disc brake caliper, if the
thickness of either pad is less than
1 mm (0.04 in.), replace both pads
in the caliper as a set. Pad replacement
should be done by an authorized
Kawasaki dealer.
A. Lining Thickness
B. ...
Windshield and Other Plastic Parts
After washing use a soft cloth to
gently dry plastic parts. When dry,
treat the windshield, headlight lens,
and other nonpainted plastic parts with
an approved plastic cleaner/polisher
product.
NOTICE
Plastic parts may deteriorate
and break if they come in contact
with chemical substances
...