
1st Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Down or Up
If the engine is start, inspect the starter lockout switch, gear position switch and relay box.
2nd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Pulled in
Sidestand → Up
Turn the ignition switch to ON and push the starter button.
Then the starter motor should turn when the starter system circuit is normality.
If the starter motor is not turn, inspect the starter lockout switch, sidestand switch, relay box and starter relay.
3rd Check
Condition: Transmission Gear → 1st Position
Clutch Lever → Release
Sidestand → Up
If the engine may not be stopped, inspect the gear position switch, sidestand switch and relay box.
If their parts are normality, replace the ECU.
Spark Plug Condition Inspection
IC Igniter InspectionShift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
IC Igniter Inspection
The IC igniter is built in the ECU [A].
Refer to the following items.
Interlock Operation Inspection (see Interlock Operation
Inspection)
Ignition System Troubleshooting (see Ignition System
section)
ECU Power Supply Inspection (see ECU Power Supply
Inspection in the Fuel System (D ...
Special Tools
Bearing Puller:
57001-135
Head Pipe Outer Race Press Shaft:
57001-1075
Steering Stem Nut Wrench:
57001-1100
Bearing Driver Set:
57001-1129
Steering Stem Bearing Driver, 42.5:
57001-1344
Steering Stem Bearing Driver Adapter,
41.5:
57001-1345
Head Pipe Outer Race Driver, 55:
57001- ...