Kawasaki Ninja Service Manual: ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

Kawasaki Ninja Service Manual / Steering / Steering Damper / ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTICE

Never drop the ECU especially on a hard surface.

Such a shock to the ECU can damage it.

Lift up the front portion of the fuel tank, and hold it with a suitable bar or block (see Fuel Tank Removal in the Fuel System (DFI) chapter).

ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTE

When removing the ESD ECU only, there is no need to lift up the fuel tank.

Remove the ESD ECU [A] with the rubber protector [B].
Disconnect the ESD ECU connector [C].

Steering Damper Installation

Install the following parts as shown in the figure. Collar [A] Washer (t = 3.5 mm, 0.14 in.) [B] Steering Damper [C] ( ZX1000JC/KC) Electronic Steering Damper [D] (ZX1000JD/KD) Washe ...

ESD (Electronic Steering Damper) ECU Installation (ZX1000JD/KD)

Install the ESD ECU [A] in the rubber protector [B]. Connect the ESD ECU connector. Install the ESD ECU on the air cleaner housing. Install the removed parts (see appropriate chapters). ...

Other materials:

Stem, Stem Bearing Removal
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Front Fender (see Front Fender Removal in the Frame chapter) Front Wheel (see Front Wheel Removal in the Wheels/Tires chapter) Steering Stem Head with Handlebars (see Handlebar Removal) Fron ...

Front Fork Assembly
Replace the following parts with new ones. Slide Bushing Guide Bushing Oil Seal Install the following parts to the inner tube [A]. Dust Seal [B] Retaining Ring [C] Apply grease to the oil seal lips. Install the oil seal [A] so that the stamp side faces lower side. Insta ...

Balancer Installation
Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the crankcase. Engage the balancer gear and the crankshaft gear. Insert the balancer shaft until it is bot ...