Brake Wear Inspection
Inspect the brakes for wear. For each front and rear disc brake caliper, if the thickness of either pad is less than 1 mm (0.04 in.), replace both pads in the caliper as a set. Pad replacement should be done by an authorized Kawasaki dealer.
A. Lining Thickness
B. 1 mm (0.04 in.)
Lubrication
Brake FluidThermostat Inspection
Remove the thermostat (see Thermostat Removal).
Inspect the thermostat valve [A] at room temperature.
If the valve is open, replace the thermostat with a new
one.
To check valve opening temperature, suspend the thermostat
[A] in a container of water and raise the temperature
of ...
Cylinder Head Warp Inspection
Clean the cylinder head.
Lay a straightedge across the lower surface of the cylinder
head at several positions.
Use a thickness gauge [A] to measure the space between
the straightedge [B] and the head.
Cylinder Head Warp
Standard: – – –
Service Limit: 0.05 mm (0.0020 in.)
...
Electrical Wiring
Wiring Inspection
Visually inspect the wiring for signs of burning, fraying,
etc.
If any wiring is poor, replace the damaged wiring.
Pull each connector [A] apart and inspect it for corrosion,
dirt, and damage.
If the connector is corroded or dirty, clean it carefully. If it
is da ...