Kawasaki Ninja Service Manual: Cable Removal

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Cable Removal

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Right Lower Fairing (see Lower Fairing Removal in the Frame chapter)
Loosen the nuts [A], and slide the lower end of the clutch cable to give the cable plenty of play.

Cable Removal

Screw in the adjuster [A].
Line up the slots [B] in the clutch lever and adjuster, and then free the cable from the lever.
Free the clutch inner cable tip from the clutch release lever.
Remove the clutch cable.

Cable Removal

Clutch Lever and Cable

Clutch Lever Free Play Inspection Refer to the Clutch Operation Inspection in the Periodic Maintenance chapter. Clutch Lever Free Play Adjustment Refer to the Clutch Operation Inspection in the ...

Cable Installation

Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapte ...

Other materials:

Crankshaft Installation
NOTE If the crankshaft is replaced with a new one, refer to the Connecting Rod Big End Bearing/Crankshaft Main Bearing Insert Selection in the Specifications. NOTICE If the crankshaft, bearing inserts, or crankcase halves are replaced with new ones, select the bearing inserts and check cleara ...

KIBS System Circuit
1. Ignition Switch 2. Front Wheel Rotation Sensor 3. Front Brake Light Switch 4. Joint Connector C 5. Joint Connector D 6. ECU 7. Rear Wheel Rotation Sensor 8. Rear Brake Light Switch 9. Battery 12 V 8.6 Ah 10. Main Fuse 30 A 11. KIBS Motor Relay Fuse 30 A 12. KIBS Solenoid Valve Rela ...

Stick Coil Primary Peak Voltage Inspection
NOTE Be sure the battery is fully charged. Remove the stick coils (see Stick Coil Removal). Do not remove the spark plugs. Connect the ECU to the harness. Measure the primary peak voltage as follows. Install the new spark plug [A] into each stick coil [B], and ground them onto ...