Kawasaki Ninja Service Manual: Cable Removal

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Cable Removal

Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Right Lower Fairing (see Lower Fairing Removal in the Frame chapter)
Loosen the nuts [A], and slide the lower end of the clutch cable to give the cable plenty of play.

Cable Removal

Screw in the adjuster [A].
Line up the slots [B] in the clutch lever and adjuster, and then free the cable from the lever.
Free the clutch inner cable tip from the clutch release lever.
Remove the clutch cable.

Cable Removal

Clutch Lever and Cable

Clutch Lever Free Play Inspection Refer to the Clutch Operation Inspection in the Periodic Maintenance chapter. Clutch Lever Free Play Adjustment Refer to the Clutch Operation Inspection in the ...

Cable Installation

Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapte ...

Other materials:

Meter Unit Circuit (ZX1000J Model)
1. Ignition Switch 2. Joint Connector F 3. Stop Watch Button 4. Oil Pressure Switch 5. Crankshaft Sensor 6. Water Temperature Sensor 7. Gear Position Switch 8. Intake Air Temperature Sensor 9. ESD ECU (ZX1000JD/KD) 10. ECU 11. Rear Wheel Rotation Sensor 12. Engine Ground 13. Battery ...

Handlebar Removal
Remove: Steering Damper (see Steering Damper Removal) Clutch Lever Clamp Bolts [A] Clutch Lever Assembly [B] Left Switch Housing [C] Handlebar Weight [D] Left Handlebar Grip [E] Remove: Front Master Cylinder [A] (see Front Master Cylinder Removal in the Brakes chapter) ...

Rear Wheel Rotation Sensor Removal
NOTICE The wheel rotation sensor should be handled carefully, never struck sharply, as with a hammer, or allowed to fall on a hard surface since the wheel rotation sensor is precision made. Be careful not to get water or mud on the wheel rotation sensor. Do not try to disassemble or repair t ...