Kawasaki Ninja Service Manual: Valves

Cylinder Head Warp Inspection

Clean the cylinder head. Lay a straightedge across the lower surface of the cylinder head at several positions. Use a thickness gauge [A] to measure the space between the straightedge [B] a ...

Valve Removal

Remove the cylinder head (see Cylinder Head Removal). Remove the valve lifter and shim. Mark and record the valve lifter and shim locations so they can be installed in their original position ...

Other materials:

Air Switching Valve (Service Code 64)
Air Switching Valve Removal/Installation Refer to the Air Switching Valve Removal/Installation in the Engine Top End chapter. Air Switching Valve Inspection Refer to the Air Switching Valve Unit Test in the Electrical System chapter. If the air switching valve [A] is normal, check ...

Battery Installation
Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of the battery. Put the battery into the rear fender Install the band [A]. Connect the positive (+) cable [B] (red cap) to the positive (+) terminal first, and then ...

Valve Guide Installation
Apply engine oil to the valve guide outer surface before installation. Heat the area around the valve guide hole to about 120 150°C (248 302°F). NOTICE Do not heat the cylinder head with a torch. This will warp the cylinder head. Soak the cylinder head and heat the oil. Usin ...