Kawasaki Ninja Service Manual: Gear Dog and Gear Dog Hole Damage Inspection

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Gear Dog and Gear Dog Hole Damage Inspection

Replace any damaged gears or gears with excessively worn dogs or dog holes.

Gear Dog and Gear Dog Hole Damage Inspection


Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be ...

External Shift Mechanism
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Other materials:

Tail/Brake Light (LED) Removal/Installation
Remove: Upper Seat Cover (see Seat Cover Removal in the Frame chapter) Disconnect the tail/brake light connector [A]. Remove: Tail/Brake Light Mounting Screws [A] Bolts [B] and Brackets [C] Bolt [D] Remove the tail/brake light [A]. Bring down the rear fender rea ...

US, CA and CAL Models
1. Hold the water hose [A]. Insert the tab into the slot. 2. Hold the water hose [B]. Insert the tab into the slot. 3. Water Hose Fitting on Cylinder Head 4. Heat Insulation Rubber Plate 5. Run the crankshaft sensor lead and the oil pressure switch lead into the slot, and hook the slot on ...

Special Tools and Sealant
Oil Pressure Gauge, 5 kgf/cm²: 57001-125 Hand Tester: 57001-1394 Needle Adapter Set: 57001-1457 Extension Tube: 57001-1578 Fuel Pressure Gauge Adapter: 57001-1593 Fuel Hose: 57001-1607 Measuring Adapter: 57001-1700 Liquid Gasket, TB1211: 56019-120 ...