Replace any damaged gears or gears with excessively worn dogs or dog holes.

Shift Fork Guide Pin/Drum Groove Wear InspectionTorque Limiter Removal
Remove:
Starter Motor (see Starter Motor Removal in the Electrical
System chapter)
Throttle Body Assy Holder [A]
Breather Hose [B]
Roll up the heat insulation rubber plate [C].
Remove:
Torque Limiter Cover Bolts [A]
Torque Limiter Cover [B]
Remove:
Torque Limit ...
Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer
[B] on the crankcase and the crank web [C] at the #3 main
journal to determine clearance.
If the clearance exceeds the service limit, replace the
thrust washers as a set and check the width of the crankshaft
#3 main journal.
Cra ...
Brake Fluid Leak (Brake Hose and Pipe) Inspection
For KIBS equipped models, remove the fuel tank (see
Fuel Tank Removal in the Fuel System (DFI) chapter).
Apply the brake lever or pedal and inspect the brake fluid
leak from the brake hoses [A], pipes (KIBS equipped models)
[B] and fittings [C].
If the brake fluid leaked from any posit ...