Kawasaki Ninja Service Manual: Gear Dog and Gear Dog Hole Damage Inspection

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Gear Dog and Gear Dog Hole Damage Inspection

Replace any damaged gears or gears with excessively worn dogs or dog holes.

Gear Dog and Gear Dog Hole Damage Inspection


Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be ...

External Shift Mechanism
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Other materials:

Stem, Stem Bearing Removal
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Front Fender (see Front Fender Removal in the Frame chapter) Front Wheel (see Front Wheel Removal in the Wheels/Tires chapter) Steering Stem Head with Handlebars (see Handlebar Removal) Fron ...

Oil Pan Installation
If the oil filter holder bolt [A] was removed, tighten it. Apply a non-permanent locking agent to the threads of the oil filter holder bolt. Torque - Oil Filter Holder Bolt: 35 N·m (3.6 kgf·m, 26 ft·lb) Replace the O-rings [B] with new ones, and apply grease to them. Install the O-ri ...

Trip Meters
The trip meter has two meters which distinguished between the “TRIP A” and “TRIP B”. The trip meter shows the distance in kilometers or miles traveled since it was last reset to zero. TRIP A: 0.0 9999.9 TRIP B: 0.0 9999.9 A. Trip Meter B. “TRIP A” To reset the trip meter: ...