Kawasaki Ninja Service Manual: Gear Dog and Gear Dog Hole Damage Inspection

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Gear Dog and Gear Dog Hole Damage Inspection

Replace any damaged gears or gears with excessively worn dogs or dog holes.

Gear Dog and Gear Dog Hole Damage Inspection


Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be ...

External Shift Mechanism
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Other materials:

Chassis Parts Lubrication
Before lubricating each part, clean off any rusty spots with rust remover and wipe off any grease, oil, dirt, or grime. Lubricate the points listed below with indicated lubricant. NOTE Whenever the vehicle has been operated under wet or rainy conditions, or especially after using a high ...

Wiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC ZX1000KD ...

Water Temperature Sensor Output Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the throttle body assy (see Throttle Body Assy Removal in the Fuel System (DFI) chapter). Disconnect the water temperature sensor connector and connect the measuring adapter [A] between these connectors ...