Kawasaki Ninja Service Manual: Premuffler Chamber Installation
- Replace the premuffler chamber gasket [A] with a new
one.
- Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
- Install the exhaust pipe clamp [D] as shown in the figure.
- Insert the projection [E] into the slot [F].
- Install the premuffler chamber.
- Tighten the mounting bolt [G] and clamp bolt [H] securely.
Torque - Premuffler Chamber Mounting Bolt: 34 N·m (3.5
kgf·m, 25 ft·lb)
- Install the removed parts (see appropriate chapters).
- Thoroughly warm up the engine, wait until the engine
cools down, retighten all the bolts.
Remove:
Muffler Body (see Muffler Body Removal)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Front Seat (see Front Seat Removal in the Frame chapter)
Oxygen Sensor ...
Remove:
Radiator (see Radiator and Radiator Fan Removal in the
Cooling System chapter)
Exhaust Pipe Clamp Bolt [A] (Loosen)
Remove the exhaust pipe holder nuts [A], and pull out the ...
Other materials:
Sidestand Switch Operation Inspection
Raise the rear wheel off the ground with the stand (see
Rear Wheel Removal in the Wheels/Tires chapter).
Inspect the sidestand switch [A] operation accordance to
below table.
Sidestand Switch Operation
If the sidestand switch operation does not work, inspect
or replace the foll ...
Wiring Diagram (Other than US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
...
Throttle Body Assy Disassembly
1. Throttle Body Assy
2. Subthrottle Valve Actuator
3. Idle Speed Control Valve Actuator
4. Main Throttle Sensor
5. Subthrottle Sensor
6. Primary Fuel Injectors
7. Delivery Pipe Assy
NOTICE
Do not remove, disassemble or adjust the main
throttle sensor, subthrottle sensor, subthrottle
v ...
Premuffler Chamber Removal
Exhaust Pipe Removal