Kawasaki Ninja Service Manual: Premuffler Chamber Installation
- Replace the premuffler chamber gasket [A] with a new
one.
- Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
- Install the exhaust pipe clamp [D] as shown in the figure.
- Insert the projection [E] into the slot [F].
- Install the premuffler chamber.
- Tighten the mounting bolt [G] and clamp bolt [H] securely.
Torque - Premuffler Chamber Mounting Bolt: 34 N·m (3.5
kgf·m, 25 ft·lb)
- Install the removed parts (see appropriate chapters).
- Thoroughly warm up the engine, wait until the engine
cools down, retighten all the bolts.
Remove:
Muffler Body (see Muffler Body Removal)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Front Seat (see Front Seat Removal in the Frame chapter)
Oxygen Sensor ...
Remove:
Radiator (see Radiator and Radiator Fan Removal in the
Cooling System chapter)
Exhaust Pipe Clamp Bolt [A] (Loosen)
Remove the exhaust pipe holder nuts [A], and pull out the ...
Other materials:
Wiring Diagram (Other than US, CA and CAL with KIBS Models)
ZX1000KC
ZX1000KD
...
Spring Preload Adjustment
Remove the rear shock absorber from the frame (see
Rear Shock Absorber Removal).
Loosen the locknut and turn out the adjusting nut to free
the spring.
Special Tools - Hook Wrench T=3.2 R37: 57001-1539
Hook Wrench R=35: 57001-1580
To adjust the spring preload, turn in the adjusting n ...
Brake Line Bleeding
The brake fluid has a very low compression coefficient so
that almost all the movement of the brake lever or pedal
is transmitted directly to the caliper for braking action. Air,
however, is easily compressed. When air enters the brake
lines, brake lever or pedal movement will be partially used
...
Premuffler Chamber Removal
Exhaust Pipe Removal