Kawasaki Ninja Service Manual: Premuffler Chamber Installation
- Replace the premuffler chamber gasket [A] with a new
one.
- Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
- Install the exhaust pipe clamp [D] as shown in the figure.
- Insert the projection [E] into the slot [F].
- Install the premuffler chamber.
- Tighten the mounting bolt [G] and clamp bolt [H] securely.
Torque - Premuffler Chamber Mounting Bolt: 34 N·m (3.5
kgf·m, 25 ft·lb)
- Install the removed parts (see appropriate chapters).
- Thoroughly warm up the engine, wait until the engine
cools down, retighten all the bolts.
Remove:
Muffler Body (see Muffler Body Removal)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Front Seat (see Front Seat Removal in the Frame chapter)
Oxygen Sensor ...
Remove:
Radiator (see Radiator and Radiator Fan Removal in the
Cooling System chapter)
Exhaust Pipe Clamp Bolt [A] (Loosen)
Remove the exhaust pipe holder nuts [A], and pull out the ...
Other materials:
Wiring Diagram (Other than US, CA and CAL without KIBS Models)
ZX1000JC
ZX1000JD
...
Valve Clearance Adjustment
To change the valve clearance, remove the camshafts
(see Camshaft Removal in the Engine Top End chapter)
and valve lifters.
Replace the shim with one of a different thickness.
NOTE
Mark and record the locations of the valve lifters and
shims so that they can be reinstalled in their ...
Clutch Lever Installation
Install the clutch lever so that the mating surface [A] of the
clutch lever clamp is aligned with the punch mark [B] of
the handlebar.
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69
in·lb)
There will be ...
Premuffler Chamber Removal
Exhaust Pipe Removal