Kawasaki Ninja Service Manual: Premuffler Chamber Installation

• Replace the premuffler chamber gasket [A] with a new one.
• Install the premuffler chamber gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces exhaust pipe [C].
• Install the exhaust pipe clamp [D] as shown in the figure.
• Insert the projection [E] into the slot [F].
• Install the premuffler chamber.
• Tighten the mounting bolt [G] and clamp bolt [H] securely.

Torque - Premuffler Chamber Mounting Bolt: 34 N·m (3.5 kgf·m, 25 ft·lb)

• Install the removed parts (see appropriate chapters).
• Thoroughly warm up the engine, wait until the engine cools down, retighten all the bolts.