Kawasaki Ninja Service Manual: Shift Pedal Removal

Kawasaki Ninja Service Manual / Crankshaft/Transmission / External Shift Mechanism / Shift Pedal Removal

If the tie-rod [C] is to be removed from the shift pedal and the shift lever, loosen the tie-rod locknuts [D].

The front tie-rod locknut is left-hand thread.

Shift Pedal Removal


Shift Pedal Removal


External Shift Mechanism
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Shift Pedal Installation
Install the rubber damper to the shift pedal. Turn the chamfered side to inside. Assemble: Shift Lever [A] and Locknut [B] (Left-hand Thread) Shift Pedal [C] and Locknut [D] Tie-Rod [E ...

Other materials:

Piston Ring End Gap Inspection
Place the piston ring [A] inside the cylinder (upper crankcase), using the piston to locate the ring squarely in place. Set it close to the bottom of the cylinder, where cylinder wear is low. Measure the gap [B] between the ends of the ring with a thickness gauge. Piston Ring End Gap ...

Exploded View
CL: Apply cable lubricant. EO: Apply engine oil. G: Apply grease. HG: Apply high-temperature grease. L: Apply a non-permanent locking agent. M: Apply molybdenum disulfide grease. R: Replacement Parts S: Follow the specified tightening sequence. Specifications Special ...

Idle Speed Control Valve Actuator Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Disconnect the idle speed control valve actuator connector and connect a suitable measuring leads [A] between these connectors as shown in the figure. Main Harness [B] Idle Speed Control Valve Actua ...