Kawasaki Ninja Service Manual: Transmission Assy Removal

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Transmission Assy Removal

Transmission Assy Removal


If the transmission assy is to be disassembled, remove the following.

Shift Ratchet Assembly and Holder Gear Positioning Lever Bolt [A] Gear Positioning Lever [B], Spring [C] and Collar

Transmission Assy Removal


Transmission Assy Removal


Transmission
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Transmission Assy Disassembly
Remove the transmission assy (see Transmission Assy Removal). Remove the following from the transmission case [A]. Shift Rod [B] Shift Forks [C] Drive Shaft [D] Output Shaft [E] Shi ...

Other materials:

Connecting Rod Twist Inspection
With the big-end arbor [A] still on V block [C], hold the connecting rod horizontally and measure the amount that the arbor [B] varies from being paralleled with the surface plate over a 100 mm (3.94 in.) length of the arbor to determine the amount of connecting rod twist. If the conne ...

Torque and Locking Agent
The following tables list the tightening torque for the major fasteners requiring use of a non-permanent locking agent or silicone sealant etc. Letters used in the “Remarks” column mean: AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply ...

Caliper Fluid Seal Damage
The fluid seal (piston seal) [A] is placed around the piston to maintain clearance between the pad and the disc. If the seal is in a poor condition, it could lead the pad to wear excessively or the brake to drag, which may cause the temperature of the discs or the brake fluid to increase. Re ...